Author name: Sam Gupta

Sam Gupta has been a thought leader in the digital transformation space for nearly two decades, with the primary focus on business software. Sam is rated as #1 thought leader in the ERP and CRM categories and #5 in the digital transformation category on Thinkers 360. He is also among the top 100 thought leaders across all categories. He has been part of large transformation initiatives for fortune-500 corporations but now spends his time consulting with SMEs as a Managing Principal at ElevatIQ. Sam regularly speaks at industry conferences and contributes his experiences through many popular blogs and publications. He is always open to chat about technology and digital transformation topics on LinkedIn or Twitter. Don’t hesitate to contact him.

Top 10 Apparel Manufacturing ERP Systems In 2024

Apparel manufacturing companies. They specialize in producing clothing and related accessories. They encompass a range of processes, from design and fabric sourcing to production and distribution. These companies are integral to the fashion industry, catering to consumer demands for a wide variety of garments, including casual wear, formal attire, sportswear, and accessories like footwear and bags. The business model of the apparel industry could vary from design companies to brands that manufacture and distribute through several retail stores and consulting companies that might also be manufacturing their own designs. They generally consider themselves part of the apparel industry, requiring apparel manufacturing ERP capabilities.

Apparel manufacturing processes. It involves transforming raw materials into finished garments ready for sale involves several stages, including design, pattern making, fabric sourcing, cutting, sewing, assembly, quality control, and packaging. Each step requires precision and coordination to meet quality standards and market expectations. Product development involves collaboration among functions such as design, merchandising, planning, procurement, and logistics. This process requires designing and planning based on factors like size, style, and season, necessitating unique inventory supply chain capabilities and specialized ERP systems.

Top 10 Apparel Manufacturing ERP Systems In 2024

Apparel manufacturing ERP needs. Apparel manufacturing companies require ERP systems tailored to their specific industry needs. These ERP systems must handle complex manufacturing processes such as supply chain management, production planning, inventory management, and demand forecasting, working in conjunction with a supply chain suite. Integration with CAD software for pattern making and design is crucial for efficient production. ERP solutions for apparel manufacturing also need robust capabilities for managing diverse product lines, handling multiple sizes and color variations, and tracking raw material sourcing and utilization. Additionally, comprehensive financial management modules are essential for cost control, pricing strategies, and financial reporting.



The 2025 Digital Transformation Report

Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.

Criteria

  • Definition of an apparel manufacturing company. An apparel manufacturing company produces clothing and related accessories on a large scale, typically involving design, production, and distribution of fashion products. They operate within a complex supply chain to meet consumer demands for clothing items.
  • Overall market share/# of customers. The higher market share among apparel manufacturing companies drives higher rankings on this list.
  • Ownership/funding. The superior financial position of the ERP vendor leads to higher rankings on this list. 
  • Quality of development. How modern is the tech stack? How aggressively is the ERP vendor pushing cloud-native functionality for this product? Is the roadmap officially announced? Or uncertain?
  • Community/Ecosystem. How vibrant is the community? Social media groups? In-person user groups? Forums?
  • Depth of native functionality. Last-mile functionality for specific industries natively built into the product?
  • Quality of publicly available product documentation. How well-documented is the product? Is the documentation available publicly? How updated is the demo content available on YouTube?
  • Product share and documented commitment. Is the product share reported separately in financial statements if the ERP vendor is public?
  • Ability to natively support diversified business models. How diverse is the product in supporting multiple business models in the same product?
  • Acquisition strategy aligned with the product: Any recent acquisitions to fill a specific hole for apparel manufacturing industries? Any official announcements to integrate recently acquired capabilities?
  • User Reviews: How specific are the reviews about this product’s capabilities? How recent and frequent are the reviews?
  • Must be an ERP product: Edge products such as HCM, CRM, eCommerce, MES, or accounting solutions that are not fully integrated to support enterprise-wide capabilities are not qualified for this list.

10. FDM4

FDM4 caters to apparel-centric processes and suits companies outgrowing QuickBooks. The benefit of FDM4 is that their team will be more committed to helping you with your processes. In general, you won’t require an additional consulting firm. For companies working with private equity firms or larger companies selling an ERP, they might not provide as much support as you would receive with FDM4. Hence, it acquires the #10 spot on our list of top apparel manufacturing ERP systems.

Strengths 
  • Matrix order entry with conversion for color, size, case. When entering specific colors or sizes in cases, these relationships might be harder to support with the core ERP data model. Additionally, you require integration with color palettes, PLM, or design tools like Adobe Photoshop or Illustrator. FDM4 often addresses these tricky integrations and challenges.
  • Easier implementation. The core ERP layers are not as detailed, making the implementation easier for smaller companies.
  • Cheaper​. The implementation is also cheaper from the cost perspective. So, if cost is one of your biggest factors, this could be a great product.
Weaknesses 
  • Clucky technology. The technology is not as modern because they lack the R&D funds to innovate and catch up with larger vendors. As a result, the technology is inferior, less cloud-native, and may have limited mobile capabilities.
  • Primarily a distribution software. FDM4 is primarily a distribution software, although it does have some manufacturing capabilities.The distribution category in apparel manufacturing widely adopts it. However, the supply chain collaboration required for manufacturing is different. Therefore, just because the distribution sector adopts it widely, does not mean it will fit manufacturing needs, so you may want to evaluate that.
  • Scalability​. If you have a very simplified business model, it might be okay. However, if your business model is complex or if you are active in M&A and acquiring various capabilities as part of your business model, you will run into issues with FDM4.

9. Microsoft Dynamics 365 Business Central

MS Dynamics 365 BC is ideal for companies in locations where prescriptive products might not be available and you need a localized and supported solution in those geographies. This can be a particular challenge in some Eastern European countries, South America, or Asian countries. In these regions, you might not find support for some prescriptive products, or you might find many small, local products available. For the most part, if you are looking for a slightly more global product supported in various geographies and offering both operational and financial consolidation within the same product, MS Dynamics 365 BC is a suitable choice. However, you will need to use a quick add-on to support your apparel assets. The success of using this product will depend on the quality, adoption, coding, and documentation of that add-on. Therefore, it secures the #9 spot on our list of top apparel manufacturing ERP systems.

Strengths
  • Core ERP layers. The core ERP layers are very strong, especially for smaller companies outgrowing QuickBooks or the smaller ERP systems.
  • Ecosystem. One of the most active ecosystems, offering numerous solutions to support various industries, even if those capabilities aren’t part of the core ERP layers or products.
  • Well adopted among apparel brands​.The add-ons in the MS Dynamics 365 ecosystem enrich its capabilities, helping apparel brands adopt it widely. This is despite the fact the core product not being as tailored layers as a prescriptive product like FDM4.
Weaknesses
  • Suite capabilities through third-party vendors. If these come from a third party, you might encounter challenges, especially if the core product doesn’t expose all the necessary ERP layers. Even if the solution is a great fit, a lack of support from Microsoft can cause issues. This scenario increases vendor risk and implementation risk, as you are dealing with many different moving parts in your solution.
  • Expensive implementation. The implementation may be slightly more expensive because you’re dealing with many different vendors and add-ons.
  • Requires a mature internal IT team.To tailor, customize, and configure these capabilities—already included in the suite, MS Dynamics 365 BC requires a very mature internal IT team.

8. Odoo

Odoo suits companies looking for an easier-to-implement product, especially those outgrowing QuickBooks. It offers many different apps, each with its own database, so you won’t experience the same consolidation found with other ERP systems. Despite allowing communication among modules, its products are not as tightly integrated from a data model or database perspective. As a result, you won’t achieve the same traceability as with other ERP products. Additionally, this increases the implementation budget and complexity, as you need to convert siloed data models into a unified one and make your teams operate on it. This is typically a significant challenge for organizations that haven’t traditionally operated on a single data model. Therefore, it acquires the #8 spot on our list of top apparel manufacturing ERP systems.

Strengths
  • Well adopted among apparel brands. This is because they excel in the e-commerce space and have a very strong CRM component included as part of Odoo.
  • Diverse solutions to accommodate several business models. It can support many different business models, many different localizations, countries, etc, as part of the same product.
  • Matrix functionality is built as part of the inventory core​. This functionality is critical for apparel manufacturers. They would require this functionality supported throughout the phases starting from design, planning, and production.
Weaknesses
  • Visual order entry with color or style might be challenging. The visual order entry required by apparel companies might be a much heavier lift to customize and build on top of Odoo. If you need an ERP add-on, choose one that is well-designed and widely adopted among apparel companies.
  • Data layers not as embedded as needed for complex manufacturing companies. Odoo does not have as many users in larger apparel manufacturing companies compared to smaller apparel companies primarily in retail distribution. Adoption in the apparel manufacturing space, which is more complex, may not be as widespread.
  • Requires a mature internal IT team. To tailor, customize, and configure these capabilities—already included in the suite, Odoo requires a very mature internal IT team.

7. Acumatica

Acumatica is ideal for smaller apparel companies that are outgrowing QuickBooks, Odoo, or Zoho. These companies might be looking for a single data model for all their departments to operate in a more integrated and consolidated manner. However, with Acumatica, you won’t achieve global consolidation and may not be able to explore as many global synergies. This is because Acumatica is designed for very small companies. Hence, it secures the #7 spot on our list of top apparel manufacturing ERP systems.

Strengths
  • Apparel PLM, merchandizing, planning, and eCommerce brands part of the ecosystem. The ecosystem includes many apparel-centric solutions such as PLM and merchandising planning, blended with e-commerce brands in Acumatica. Sometimes, you can find pre-baked integrations that may work well for your processes. However, thorough evaluation is necessary to ensure they align with your data and processes. Nonetheless, you may find at least some solutions within their ecosystem.
  • Underlying CPQ layers can allow customer and vendor and customer quoting processes. A growing CPQ layer enables both customers and vendors to engage in coding processes within the apparel space. Ensuring that the data model supports all these processes is crucial.
  • Core ERP layers​. The core ERP layers are robust, supporting processes like warehouse management, even when using specialized WMS systems. All required data models must be supported to ensure seamless communication with the ERP layers.
Weaknesses
  • Color and style based order entry not as intuitive. It might often require an add-on, which may not be intuitive if the core data model doesn’t support those integrations. However, in the Acumatica ecosystem, you will likely find some ERP add-ons that can handle this functionality.
  • Expensive implementation with too many add-ons. In general, dealing with many different add-ons and vendors makes your implementation expensive and potentially very risky.
  • Limited global consolidation capabilities. The global instances would need to be disconnected, preventing you from exploring synergies among different countries.

6. Microsoft Dynamics 365 F&O

Microsoft Dynamics 365 F&O is a very generalized product, designed for companies in regions where prescriptive products might not be available. For industries seeking global operational consolidation of various business models and processes, Microsoft Dynamics 365 F&O fits well. Therefore, it secures the #6 spot on our list of top apparel manufacturing ERP systems.

Strengths
  • Well adopted apparel add-ons as part of the ecosystem. They are widely adopted and have as many installations as some apparel-centric products. For example, products within the Aptean portfolio might have 1,000 installations, and this add-on also has 1,000 installations. So, this is likely as good as the product from your OEM or software publisher.
  • Core ERP layers to support diverse business model. The underlying ERP layers are designed to support various business models, so you are unlikely to encounter many challenges.
  • Comprehensive localization across the globe​. It has natively built capabilities for global synergies, in countries and geographies where prescriptive solutions might not be present.
Weaknesses
  • Last mile capabilities through third-party vendors. The last mile or industry-specific capabilities you acquire will be through third-party vendors. This approach increases vendor risk when utilizing these capabilities.
  • Expensive implementation. The ERP implementation may be slightly more expensive because you’re dealing with many different vendors and many different add-ons.
  • Requires mature internal IT team. In tailoring, customizing, and configuring these capabilities, the same capabilities that are already included as part of the suite, MS Dynamics 365 F&O also requires a very mature internal IT team.

5. SAP S/4 HANA

It is similar to MS Dynamics 365 F&O, both designed for generalized use cases supporting various business models globally. SAP excels in the large enterprise space, while F&O, though less proven with large enterprises, offers deeper operational capabilities in its cloud version. SAP S/4HANA‘s cloud version lags behind but has significantly improved, with its on-prem version being more mature. The cloud ecosystem differs, as some rich add-ons for on-prem might not be upgraded for the cloud. Therefore, it’s crucial to understand what kind of demo you are seeing and where those capabilities are supported. Thus, placing this product at #5 on our top apparel manufacturing ERP systems list.

Strengths
  • ERP layers for complex organizations. This ERP is designed for complex organizations, offering excellent suite capabilities for best-of-breed architecture. However, it may not be as tailored for apparel-centric organizations, which may still need to rely on third-party vendors and solutions to complete the system.
  • Diversity of the solution supporting discrete and process manufacturing. A variety of solutions are present to support different discrete and process manufacturing processes. Most apparel manufacturers are in the textile business, but they may also need process manufacturing capabilities, especially if they incorporate chemical processes. They might acquire these capabilities to meet their requirements.
  • Global compliance and localization​. The solutions natively support dozens of countries in geographies where prescriptive products might not be present.
Weaknesses 
  • Last mile capabilities through third-party vendors. The last mile or industry-specific capabilities you acquire will be through third-party vendors. This approach increases vendor risk when utilizing these capabilities.
  • Expensive implementation. The ERP implementation may be slightly more expensive because you’re dealing with many different vendors and many different add-ons.
  • Requires mature internal IT team. In tailoring, customizing, and configuring these capabilities, the same capabilities that are already included as part of the suite, SAP S/4 HANA also requires a very mature internal IT team.

4. Oracle Cloud ERP

It is similar to SAP S/4HANA, designed for a global install base and suited for publicly traded companies needing deep financial compliance and traceability. Oracle Cloud ERP offers comprehensive retail components, including apparel manufacturing, where processes are intertwined with merchandising, planning, warehouse, procurement, and design. Solutions like Blue Yonder and Manhattan are well-suited for these areas, while ERP primarily handles financial reporting. For manufacturing, which requires cost accounting and MRP, a robust ERP solution is essential. Apparel business models are complex, involving retail distribution and physical stores, making their supply chain planning intricate. Thus, Oracle Cloud ERP secures the #4 spot on our list of apparel manufacturing ERP systems. 

Strengths
  • Retail focused solution and CX solutions friendlier for B2C orgs. It is designed for a retail-focused architecture. The CX and supply chain solutions also take a very different perspective, tailored to retail needs.
  • Diversity of the solution. It can accommodate several different business models, making it ideally suitable for holding companies or companies owned by private equity.
  • Workforce scheduling provided as part of HCM solution for companies with physical locations​. Features such as workforce scheduling which are typically included in the HCM portfolio, are also present as part of the ERP system. Scheduling and compensation planning are very different in apparel-centric industries. This is where it excels.
Weaknesses 
  • Last mile capabilities through third-party vendors. The last mile or industry-specific capabilities you acquire will be through third-party vendors. This approach increases vendor risk when utilizing these capabilities.
  • Expensive implementation. The ERP implementation may be slightly more expensive because you’re dealing with many different vendors and many different add-ons.
  • Requires mature internal IT team. In tailoring, customizing, and configuring these capabilities, the same capabilities that are already included as part of the suite, it also requires a very mature internal IT team.

3. Aptean Apparel ERP

Aptean apparel ERP is designed for very small apparel manufacturing companies with a limited budget. These companies seek a tailored suite with pre-integrated solutions, so they don’t have to handle the integration themselves. Thus, acquiring the #3 spot on our list of top apparel manufacturing ERP systems.

Strengths 
  • Full suite pre-integrated. A tailored suite with pre-baked integrations includes solutions required by apparel manufacturing companies, reducing the need for them to develop these integrations themselves.
  • Intuitive experience tailored to apparel workflows. Very customized order entry and learning processes specifically designed and labeled for apparel-centric business.
  • Tight integration of merchandizing, planning, WMS, TMS, and PLM. PLM, merchandising, planning, WMS, and TMS processes, all of which are highly specialized in the apparel-centric industry. You’ll find all of these pre-configured as part of your Aptean Apparel ERP.
Weaknesses 
  • Expensive with partial implementation. Sometimes, these partial scenarios can be more expensive than opting for something like NetSuite or other ERP systems if your preference is to incorporate all those best-of-breed components and integrate them.
  • Not as diverse. It’s not as versatile to support a diverse range of business models. Typically, apparel business models are focused within the apparel category, often launching many new products but maintaining a consistent business model. They typically do not venture into selling apparel machinery. If you have such needs, you might encounter limitations with this ERP because it’s not designed for that purpose.
  • Limited ecosystem and consulting base​. As with any other prescriptive products, the ecosystem and consulting base will be limited as well.

2. NetSuite

NetSuite is ideal for apparel SMBs with a global presence that do not require solutions as large as SAP S/4HANA or Oracle Cloud ERP. Thus, NetSuite secures the #2 position on our list of top apparel manufacturing ERP systems.

Strengths 
  • Well adopted ISVs and PLMs in its ecosystem. The vendors within the NetSuite ecosystem are highly adopted in the apparel category. ISV, PLM, TMS, WMS, and other solutions perform exceptionally well. Therefore, you receive a product as good as what your software publisher delivers.
  • Data model friendlier for retail and distribution companies. The data model, particularly the one required for apparel manufacturers, is not as complex as it is for other types of manufacturing. This makes NetSuite a great fit for apparel manufacturing.
  • Not a bad solution for apparel manufacturing​. Apparel manufacturers don’t need as deep production capabilities with complex BOMs and routing steps, making the light manufacturing capabilities of NetSuite a decent fit.
Weaknesses 
  • Complex apparel manufacturing requiring shop floor scheduling etc might need add-ons. For complex apparel manufacturing capabilities such as shop floor scheduling, you often rely on add-ons, which can introduce more complexity.
  • Several add-ons required. NetSuite would require several add-ons, including tools for merchandising, planning, PLM, vendor collaboration, and increasing vendor and ERP implementation risk.
  • Limited native operational capabilities​. The native capabilities are extremely lean for complex operational use cases, requiring several add-ons to fill up those gaps.

1. Infor CloudSuite M3

Infor CloudSuite M3 is designed for global apparel companies and includes tailored processes specific to the apparel industry. Customizing this suite is complex and challenging with other products. Thus, it acquires the #1 spot on our list of top apparel manufacturing ERP systems.

Strengths 
  • Comprehensive apparel manufacturing capabilities. The core ERP capabilities are present with a data model tailored and delivered specifically for apparel manufacturing.
  • Comprehensive suite combining most components apparel companies need. A suite where PLM, WMS, TMS, merchandising, planning, and all of that are part of the same solution from the same vendor. This integration helps reduce your implementation budget because these capabilities are unified.
  • Extensibility​. You are going to have far more flexibility when customizing the product.
Weaknesses
  • Not as diverse. It is not as diverse. If your business model and transactions require many different processes, such as a discrete business model in apparel manufacturing, you might encounter issues. 
  • Not suitable for SMBs below $250M in revenue. This might not be the best fit for apparel companies below 250 million in revenue, as the ecosystem and consulting base are also fairly limited.
  • Ecosystem​. The consulting base is extremely limited, and very few VARs are available. It might be even more limiting if you care for local help.
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Conclusion

In conclusion, apparel manufacturing companies are essential players in the global fashion industry, specializing in producing a wide array of clothing and accessories. They operate within robust textile industries in urban centers and regions with skilled labor, contributing significantly to local economies and global supply chains. From design and material sourcing to production and distribution, these companies ensure the diverse demands of consumers are met with high-quality products. Modern apparel manufacturing processes leverage technology for efficiency and adaptability, reflecting the dynamic nature of fashion trends and consumer preferences.

When evaluating ERP systems for apparel manufacturing, the rankings reveal diverse strengths and weaknesses across various solutions. Infor CloudSuite M3 emerges as the top choice due to its comprehensive suite tailored specifically for apparel industry needs, integrating PLM, WMS, TMS, merchandising, and planning seamlessly. In contrast, solutions like Oracle Cloud ERP and SAP S/4HANA cater to global enterprises with robust financial compliance and operational capabilities, albeit requiring substantial investment and a mature IT team for implementation. 

NetSuite and MS Dynamics 365 BC offer more accessible options for SMBs with global ambitions, focusing on scalable solutions without the complexity of larger ERP systems. Each ERP system reviewed provides unique benefits, reflecting the diverse needs and operational scales of apparel manufacturers in today’s competitive market landscape. Ultimately, the right ERP system, chosen with the guidance of an independent ERP consultant, will not only streamline operations and enhance efficiency but also support the company’s growth.

FAQs

Top 10 Process Manufacturing ERP Systems In 2024

Process manufacturing companies. Varying substantially with their ERP needs, process manufacturing companies produce goods using a formula or recipe. Such manufacturing typically involves continuous or batch production processes and is common in industries such as food and beverage, pharmaceuticals, chemicals, and petrochemicals. Unlike discrete manufacturing, which assembles products from distinct parts, process manufacturing produces items that cannot be disassembled into their original components. These companies often deal with complex inventory and require sophisticated supply chain planning.

Process manufacturing processes. The fundamental difference between process manufacturing companies and other companies would be the complexity of formulas and recipes that drive their processes. The processes might also vary with their supply chain planning as the large majority of process manufacturers are likely to be make-to-stock, with heavy inventory and supply chain operations. The commoditized industries such as food, pharma, and chemicals are likely to have substantial Direct Store Delivery (DSD) operations with a heavy focus on eCommerce. Depending upon the product mix, new product development (NPD) would be critical with the flavors of discrete manufacturing in the form of managing their own packaging lines.

Top 10 Process Manufacturing ERP Systems In 2024

Process manufacturing ERP needs. Process manufacturing companies require ERP systems that can handle formulation and recipe throughout the R&D and production phases. Depending upon the business model whether the process manufacturer is more contract-based or an OEM, the need for quality could vary per customer or customer group. These systems must also support integration with ancillary systems such as process-specific PLMs, MES and WFM, and value chain planning and forecasting. Finally, some industries such as pharma and chemicals might require a unique data structure to accommodate distinct requirements such as capturing multiple serial and lot numbers together, making the generalized ERP systems irrelevant for this industry vertical.



The 2025 Digital Transformation Report

Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.

Criteria

  • Definition of a process manufacturing company. These companies in the process manufacturing ecosystem include manufacturers formulating recipe processes to produce products in industries such as pharma, nutraceuticals, cannabis, food and beverage, etc. The list considers companies of all sizes in this ecosystem.
  • Overall market share/# of customers. The higher market share among process manufacturing companies drives higher rankings on this list.
  • Ownership/funding. The superior financial position of the ERP vendor leads to higher rankings on this list. 
  • Quality of development. How modern is the tech stack? How aggressively is the ERP vendor pushing cloud-native functionality for this product? Is the roadmap officially announced? Or uncertain?
  • Community/Ecosystem. How vibrant is the community? Social media groups? In-person user groups? Forums?
  • Depth of native functionality. Last-mile functionality for specific industries natively built into the product?
  • Quality of publicly available product documentation. How well-documented is the product? Is the documentation available publicly? How updated is the demo content available on YouTube?
  • Product share and documented commitment. Is the product share reported separately in financial statements if the ERP vendor is public?
  • Ability to natively support diversified business models. How diverse is the product in supporting multiple business models in the same product?
  • Acquisition strategy aligned with the product: Any recent acquisitions to fill a specific hole for process manufacturing industries? Any official announcements to integrate recently acquired capabilities?
  • User Reviews: How specific are the reviews about this product’s capabilities? How recent and frequent are the reviews?
  • Must be an ERP product: Edge products such as HCM, CRM, eCommerce, MES, or accounting solutions that are not fully integrated to support enterprise-wide capabilities are not qualified for this list.

10. Acumatica

Acumatica is primarily a discrete product and does not have native process manufacturing capabilities. However, the add-ons available in their ecosystem are very strong, and they have robust alliances with these companies. This makes Acumatica a potential threat in the process manufacturing sector over time. It is ideal for smaller process manufacturing companies operating US, Canada, UK, and Australia​.

Acumatica could be a significant contender for industries that require both process manufacturing and discrete manufacturing. The process manufacturing capabilities, combined with field service, construction, distribution, and e-commerce, will all be part of the same database, providing end-to-end traceability across these functions. If these capabilities are important to you, then Acumatica could be an excellent choice. Therefore, Acumatica secures the #10 spot on our list of top process manufacturing ERP systems.

Strengths 
  • Technology. Acumatica is very cloud-native, and its process manufacturing add-ons are designed with similar development standards and documentation guidelines.
  • Core ERP layers. The core ERP layers are very strong, especially for smaller companies outgrowing QuickBooks or the smaller ERP systems.
  • Ideal for seasonal businesses​. It’s also a better fit for seasonal businesses, especially in process manufacturing industries. Seasonal businesses, such as those in the food industry, often benefit from this model. Pricing and licensing may be slightly more favorable for these businesses.
Weaknesses
  • Quality and process manufacturing module through third parties. You should be aware of the risks, including integration risks. Implementation might also be more expensive due to the various moving parts involved.
  • Not suitable for companies requiring global financial consolidation. Acumatica has limited global capabilities for process companies seeking synergies among global entities.
  • Not suitable for large companies​. It is not designed for large process manufacturing companies.

9. ECI Deacom

ECI Deacom is a smaller product than Acumatica but offers slightly superior capabilities as part of its suite. It integrates all the components required for process manufacturing. It is ideal for smaller process manufacturing companies seeking suite capabilities​. With Acumatica, reliance on third-party add-ons and dealing with more vendors is necessary, whereas, with ECI Deacom, everything is provided by ECI itself as part of the suite. So, if you are a small company and are limited in your implementation needs, ECI Deacom could be a great fit.

It targets small process manufacturing companies, particularly those heavily involved in eCommerce and DTC. Its processes are tailored to industries like food and beverage or chemical-centric industries. Despite its strengths, the core ERP layers and data model are not scalable for companies seeking mature ERP capabilities. So, it suits smaller companies transitioning from QuickBooks with constrained implementation budgets. Therefore, with this ECI Deacom secures the #9 spot on our list of top process manufacturing ERP systems.

Strengths
  • Specialized process manufacturing capabilities such as catchweight, and potency. Advanced process manufacturing features critical for process manufacturers are provided out of the box.
  • Friendlier for commerce-centric companies. Features such as route accounting and other capabilities are included in the suite, especially useful in process manufacturing spaces maintaining their own fleets and assets like PODs.
  • Easier implementation​. The core ERP layers are not as detailed, making the implementation easier for smaller companies.
Weaknesses
  • Limited ERP layers. The ERP layers are going to be limited. So it’s not as moldable as some of the other ERP products.
  • Not as diverse. It may not support many different business models and transactions, leading to quick outgrowth. For complex business models with diverse processes and transactions, ECI Deacom might not be the best fit.
  • Ecosystem​. The ecosystem is limited, as compared to any similar product on this list. You primarily rely on ECI Deacom’s professional services for consulting and knowledge.

8. SYSPRO

SYSPRO excels in some process manufacturing spaces, such as chemical, food and beverage, and medical devices. It is ideal for smaller process manufacturing companies requiring distribution and discrete manufacturing capabilities. SYSPRO also includes process manufacturing capabilities like formulation and recipe support. It has a very strong alignment with eCommerce players prevalent in the process manufacturing space, increasing the available integration options. Designed for smaller companies, SYSPRO is not suited for global consolidation or complex operations. However, if operating in a few countries with installations in the US or UK, SYSPRO might be a great fit. Thus, considering all these factors SYSPRO secures the #8 spot on our list of top process manufacturing ERP systems.

Strengths 
  • Complex inventory layers. The inventory layers are far more complex. So these are going to be different attributes. And those attributes are going to be part of the process. 
  • Formulation and recipe support. With SYSPRO, the formulation and recipe support is going to be part of the product.
  • Discrete and process manufacturing in one solution​. The product natively supports both manufacturing modes, making it friendlier for process manufacturing companies managing their own packaging lines.
Weaknesses 
  • Complex process manufacturing capabilities such as catch weight, potency, and reverse BOMs. All of these capabilities might not be supported as part of SYSPRO.
  • Limited suite capabilities. While great for smaller companies, large process manufacturing companies would require specialized tools such as PLM, WMS, and TMS from third parties.
  • Limited global consolidation capabilities​. SYSPRO has limited global capabilities for process companies seeking synergies among global entities.

7. SAP S/4 HANA

SAP S/4HANA is designed for larger companies aiming to consolidate global business models across various entities, especially those with a significant global footprint or publicly traded status. It excels in complex organizational structures and is ideal for companies actively engaged in mergers and acquisitions due to their ever-changing business models. SAP S/4HANA offers flexibility in processes and transactions, catering to diverse business needs. Thus, positioning itself at the #7 spot on our list of top process manufacturing ERP systems.

Strengths 
  • ERP layers for complex organizations. It is designed for very complex organizations, essentially those companies that will be very active with their M&A cycles.
  • Diversity of the solution supporting discrete and process manufacturing. The solution is very large supporting many different business models with equal depth for process and discrete manufacturing.
  • Global compliance and localization​. Regions like South America and Europe are complex due to their small countries with unique processes. Mainstream ERP systems often lack support in such regions, leaving solutions like SAP S/4HANA, Microsoft, or Oracle as the only viable options. Alternatively, there may be niche solutions specifically designed for these geographies.
Weaknesses 
  • Last mile capabilities through third-party vendors. The last-mile capabilities will likely involve third-party vendors. Therefore the integration of suite capabilities as well as core capabilities will be highly dependent on vendors, increasing vendor integration risks.
  • Expensive implementation. The implementation costs are going to be expensive because of dealing with different vendors.
  • Requires mature internal IT team. In tailoring, customizing, and configuring these capabilities, the same capabilities that are already included as part of the suite, SAP S/4 HANA also requires a very mature internal IT team.

6. QAD

QAD is the right fit for supply chain-centric companies, particularly in industries like life sciences and food and beverage. This is where rigorous supply chain planning processes are common, despite these product types being generally less expensive. But it’s not a fit for companies with diverse business models or very small companies. QAD has seen substantial advancements in its portfolio, especially with its technology, which was a massive barrier for QAD in the past. Thus, contributing to the placement of this product at #6 spot on our list of top process manufacturing ERP systems.

Strengths 
  • Supply chain suite + ERP as part of the suite. The entire suite from QAD is included in the product itself, reducing reliance on third-party vendors. This results in cheaper implementation costs due to pre-baked, pre-configured, and pre-integrated components.
  • Process companies with discrete manufacturing lines or components. It is primarily a discrete product, although it also includes some process capabilities. However, complex process manufacturing capabilities may not be fully supported.
  • Global capabilities. From a global consolidation perspective, it is generally a larger product compared to others like Acumatica or ECI Deacom. It is designed for global supply chain collaboration across 5-20 countries.
Weaknesses
  • New technology might not be stable or rolled out to all modules. Although they have announced an upgrade to cloud-native technology, it has not yet been fully rolled out and may not be stable for the next few years.
  • Ecosystem. Having QAD alone for the ecosystem might be challenging due to its limited nature.
  • Not as diverse​. This is not a good fit for companies with hybrid business models as the data and process model is highly tailored for specific process manufacturing verticals.

5. Microsoft Dynamics 365 F&O

It is a product similar to SAP S/4 HANA, designed for more generalized cases requiring diversity and industry-specific capabilities through third-party vendor add-ons. In these scenarios, MS Dynamics 365 F&O is a better overall choice compared to SAP S/4HANA or Oracle, which have proven themselves in Fortune 500 workloads. They offer extensive capabilities relevant to mid-market companies, along with advanced cloud operational capabilities, where Microsoft is currently ahead. It has an ecosystem that makes it suitable for private equity and holding companies aiming to streamline their portfolio companies on one solution. SMBs, however, might find its complex data model overwhelming. Thus, acquiring its placement for the #5 spot on our list of top process manufacturing ERP systems.

Strengths
  • Comprehensive localization across the globe. This would be beneficial for global process manufacturing companies seeking synergies among their entities.
  • Ecosystem. One of the most active ecosystems, offering numerous solutions to support various industries, even if those capabilities aren’t part of the core ERP layers or products.
  • Recipe and formulation supported natively.​ The product data model has native support for both process and discrete manufacturing modes.
Weaknesses 
  • Last mile capabilities through third-party vendors. The last mile or industry-specific capabilities you acquire will be through third-party vendors. This approach increases vendor risk when utilizing these capabilities.
  • Expensive implementation. The implementation may be slightly more expensive because you’re dealing with many different vendors and many different add-ons.
  • Requires mature internal IT team. In tailoring, customizing, and configuring these capabilities, the same capabilities that are already included as part of the suite, MS Dynamics 365 F&O also requires a very mature internal IT team.

4. Oracle Cloud ERP

Oracle Cloud ERP is a product similar to SAP S/4HANA and MS Dynamics 365 F&O. It is designed for large global publicly traded companies, offering extensive financial capabilities for consolidation across entities and business models. However, its industry-specific capabilities are not as preconfigured or tailored as those found in other products on the list. It also excels with high transaction volumes. It is not the optimal choice for SMB process manufacturers lacking internal IT capabilities seeking full-suite capabilities. Thus, contributing to the placement of this product at #4 spot in our list of top process manufacturing ERP systems.

Strengths
  • ERP layers for complex organizations. This ERP system is designed for large global publicly traded companies. These companies typically require international financial consolidation and aim to integrate various business models and geographies into one solution. This is necessary to ensure end-to-end traceability.
  • Diversity of the solution supporting most discreet industries. The ERP layers are highly adaptable and designed to support various business models, resulting in a very diverse product. In contrast, other products may not offer the same level of diversity.
  • Well adopted among process manufacturing companies through JDE install base with pharma and F&B companies. They also have a larger presence in process manufacturing, particularly in pharma and food and beverage, due to the widespread adoption of the legacy JD Edwards product in these sectors. They are converting these customers and offer extensive capabilities tailored to these industries.
Weaknesses 
  • Last mile capabilities through third-party vendors. The last mile or industry-specific capabilities you acquire will be through third-party vendors. This approach increases vendor risk when utilizing these capabilities.
  • Expensive implementation. The implementation may be slightly more expensive because you’re dealing with many different vendors and many different add-ons.
  • Requires mature internal IT team. In tailoring, customizing, and configuring these capabilities, the same capabilities that are already included as part of the suite, Oracle Cloud ERP also requires a very mature internal IT team.

3. Aptean Process Manufacturing ERP

This solution falls under the prescriptive category, where you receive a complete suite tailored to specific industries. Aptean process manufacturing ERP’s approach is similar to Infor’s, with specific ERP products bundled into the suite. Although marketed broadly as having 15 process manufacturing solutions, these are segmented into editions like Ross or ProcessPro, each designed for highly specific micro-verticals needing tailored innovation capabilities. Unlike Acumatica, where all business models reside in one database for easier upgrades and better traceability across transactions, Aptean’s products operate on separate databases. This distinction presents risks but offers deep functionality and capabilities for specific micro-verticals. Thus, positioning itself at #3 spot on our list of top process manufacturing ERP systems.

Strengths 
  • Full suite pre-integrated. Because of full pre-integrated suite being present, the implementation costs are going to be cheaper. 
  • Complex process manufacturing capabilities. Aptean provides complex capabilities like reverse BOMs and potency ingredients tailored to each process manufacturing micro-vertical, along with unique PMS functionalities.
  • Several versions tailored for specific micro-verticals such as Ross and ProcessPro​. It is designed for highly specific micro-verticals needing tailored innovation capabilities.
Weaknesses
  • Expensive with partial implementation. Buying the complete suite from Aptean may be cheaper. However, if you opt for a rip-and-replace approach or wish to use your favorite tools with Aptean’s architecture, costs could increase. You may encounter fewer pre-baked integrations and fewer consultants knowledgeable about these integrations. Aptean may not prioritize supporting external products or suites, which could pose challenges during partial implementations. Thus, choosing between Aptean’s complete architecture or similar products may depend on your specific needs and desired diversity.
  • Not as diverse. This is not a good fit for companies with hybrid business models as the data and process model is highly tailored for specific process manufacturing verticals.
  • Limited ecosystem and consulting base​. It has a weaker ecosystem and consulting base compared to other ERP solutions.

2. Sage X3

Sage X3 is positioned as a mid-to-large product in the process manufacturing sector. It excels particularly when robust accounting processes are needed, suitable for auditor requirements in publicly traded companies. In the pharmaceutical industry, which is highly regulated, Sage X3 shines due to its comprehensive process capabilities. The ecosystem is well-developed with ample consultants, making it widely adopted in process manufacturing compared to other products on this list. Thus, considering all these factors Sage X3 has acquired the #2 spot on our list of top process manufacturing ERP systems.

Strengths 
  • Depth in accounting. It excels particularly when robust accounting processes are needed, suitable for auditor requirements in publicly traded companies.
  • Specialized process manufacturing capabilities such as catchweight. Complex process manufacturing capabilities such as catchweight, UoMs, and BOMs are all included in the product.
  • Well adopted among process manufacturing companies​. The ecosystem is well-developed with ample ERP consultants, making it widely adopted among process manufacturing companies.
Weaknesses 
  • Suite capabilities through third-parties. For suite capabilities such as PLM and configurator, you may need third-party add-ons.
  • Not the core focus for Sage. Overall, Sage X3 is not the core focus in their portfolio; Sage Intacct is their primary focus. Their target market primarily consists of SMBs rather than larger companies, which are more penetrated by other ERP providers. Their primary distribution channel is accounting firms, making them more established in the small to mid-sized market.
  • Accounting boilerplate​. The advanced accounting capabilities might not be as relevant for smaller companies primarily caring for operational capabilities.

1. Infor CloudSuite M3

Infor CloudSuite M3 is adopted among process manufacturing companies, especially those with very complex inventory and deep involvement in supply chain planning. Its key strength is that it is a complete pre-integrated suite containing several components, including specialized PLM and a tailored supply chain suite. Infor M3 is a great fit for focused process manufacturing companies with limited IT budgets but might not be the best fit for companies growing through M&A or with diverse business models. Thus, Infor CloudSuite M3 secures the #1 spot on our list of top process manufacturing ERP systems.

Strengths 
  • Comprehensive process manufacturing capabilities. Process manufacturing capabilities are one of the most robust to support the operations of global process manufacturers with many different business models including retail and rental operations.
  • Supports complex inventory and products. The attribute inventory is supported throughout processes starting from NPD to dispatch and value chain management.
  • Pre-integrated supply chain suite​. The pre-integrated supply chain suite makes the implementation cheaper and vendor risk lower.
Weaknesses 
  • Expensive. Compared to smaller suites such as ECI Deacom and SYSPRO, Infor M3 would be more expensive because of the advanced capabilities for larger and global companies.
  • Not suitable for SMBs below $250M in revenue. The advanced layers provided as part of the product might be too detailed for smaller companies, posing adoption challenges.
  • Ecosystem​. The consulting base and marketplaces are virtually non-existent for both Infor M3.
+

ERP Implementation Failure Recovery

Learn how Frederick Wildman struggled with Microsoft Dynamics 365 ERP implementation failure even after spending over $5M and what options they had for recovery.

Conclusion

In conclusion, selecting the right ERP system is crucial for process manufacturing companies due to the complexity and specificity of their operations. The top 10 ERP systems identified in this blog each offer unique strengths and capabilities that cater to various needs within the process manufacturing industry. From robust accounting processes in Sage X3 to the comprehensive pre-integrated suite of Infor CloudSuite M3, each system provides distinct advantages for managing intricate manufacturing processes, ensuring regulatory compliance, and optimizing supply chain planning. Companies must carefully evaluate their specific requirements, including the need for specialized functionalities, global capabilities, and integration ease, to make an informed decision.

The diversity in ERP systems also reflects the varying priorities and operational scales of process manufacturing companies. Smaller companies might benefit from systems like ECI Deacom or Acumatica, which offer tailored solutions for niche markets and simpler implementations. In contrast, larger companies with extensive global operations may find Oracle Cloud ERP or SAP S/4HANA more suitable due to their advanced capabilities and scalability. Ultimately, the right ERP system, chosen with the guidance of an independent ERP consultant, will not only streamline operations and enhance efficiency but also support the company’s growth.

FAQs

Top 10 Discrete Manufacturing ERP Systems In 2024

Discrete Manufacturing Companies. Producing distinct items manufactured through a series of assembly processes, where individual components are combined to create the final product, discrete manufacturing typically involves BOMs, assembly lines, and detailed production schedules. The process results in tangible, countable products that can be individually tracked and managed through the supply chain. This type of manufacturing contrasts with process manufacturing, which produces goods in bulk, like chemicals or beverages, where the end products are not discrete items but rather homogeneous outputs.

Discrete Manufacturing Processes. It involves the production of distinct, countable items through a series of assembly and fabrication steps. These processes include assembling components, machining, welding, and quality testing, often organized along assembly lines. Each step in the process is distinct and can be tracked individually, with a focus on precision and customization. This approach is commonly used in industries like automotive, aerospace, electronics, and machinery.

Top 10 Discrete Manufacturing ERP Systems In 2024

Discrete Manufacturing ERP Needs. Modules for managing production planning, inventory control, and supply chain coordination are of utmost importance in this case. These systems must support detailed tracking of parts and components, facilitate efficient scheduling and resource allocation, and provide real-time visibility into production processes. Additionally, they require strong capabilities in quality management, engineering change control, and compliance tracking to handle the complexities of producing distinct items. Integration with CAD systems, advanced analytics for performance monitoring, and flexible reporting tools are also essential to address the unique demands of discrete manufacturing. So, which are the leading discrete manufacturing ERP systems for 2024?



The 2025 Digital Transformation Report

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Criteria

  • Definition of a discrete manufacturing company. These companies in the discrete manufacturing ecosystem include manufacturers that follow discrete manufacturing processes producing products in industries such as Automotive, Aerospace, Industrial, and Machinery. From the manufacturing mode types, they could belong to any of the categories such as make-to-order, make-to-stock, engineer-to-order, or project manufacturing. The list considers companies of all sizes in this ecosystem.
  • Overall market share/# of customers. The higher marketshare among discrete manufacturing companies drives higher rankings on this list.
  • Ownership/funding. The superior financial position of the ERP vendor leads to higher rankings on this list.
  • Quality of development. How modern is the tech stack? How aggressively is the ERP vendor pushing cloud-native functionality for this product? Is the roadmap officially announced? Or uncertain?
  • Community/Ecosystem. How vibrant is the community? Social media groups? In-person user groups? Forums?
  • Depth of native functionality. Last-mile functionality for specific industries natively built into the product?
  • Quality of publicly available product documentation. How well-documented is the product? Is the documentation available publicly? How updated is the demo content available on YouTube?
  • Product share and documented commitment. Is the product share reported separately in financial statements if the ERP vendor is public?
  • Ability to natively support diversified business models. How diverse is the product in supporting multiple business models in the same product?
  • Acquisition strategy aligned with the product: Any recent acquisitions to fill a specific hole for discrete manufacturing industries? Any official announcements to integrate recently acquired capabilities?
  • User Reviews: How specific are the reviews about this product’s capabilities? How recent and frequent are the reviews?
  • Must be an ERP product: Edge products such as HCM, CRM, eCommerce, MES, or accounting solutions that are not fully integrated to support enterprise-wide capabilities are not qualified for this list.

10. Plex

Adopting an MES-first strategy, Plex targets companies in the Toyota and Ford automotive ecosystems. Despite superior technology compared to other solutions on this list, Plex has fewer installs, primarily focusing on the automotive industry. Uniquely, Plex integrates some of the HCM processes tightly with MES and ERP, which is beneficial for automotive companies if skillsets and certifications are key inputs for production scheduling. However, its relevance may vary for other industries. Given its pros and cons, it maintains the #10 spot among the top 10 discrete manufacturing ERP systems.

Strengths
  1. MES-first approach. Plex excels with its MES-first architecture, which is particularly strong for shop-floor heavy industries.
  2. Stronger automotive last-mile compliance capabilities. Plex offers deep last-mile and compliance capabilities for automotive companies and other MES-intensive industries.
  3. Cloud-native​. Plex’s technology is superior due to its cloud-native origins, setting it apart from other systems.
Weaknesses
  1. Weaker ERP layers. Plex’s ERP capabilities and integration layers are not as robust, leading to potential challenges in adapting to various business transactions and models.
  2. Not as scalable for diverse business models. The ERP may face difficulties scaling to accommodate different business models, affecting its flexibility.
  3. Limited ecosystem and consulting base​. Being more prescriptive, Plex has a weaker ecosystem and consulting base compared to other ERP solutions.

9. DELMIAWorks

DELMIAWorks has performed really well from an industry perspective, particularly in more process-centric sectors such as plastics. Industries related to plastics, especially from a discrete perspective, will benefit significantly from DELMIAWorks. Additionally, it has a tighter alignment with the CAD system SolidWorks. Industries using SolidWorks will experience richer capabilities and superior alignment from a product capabilities perspective. Therefore, the industries to consider for DELMIAWorks include automotive and aerospace, especially if they are slightly more plastic-centric within those verticals. This contributes to the placement of this product at #9 spot in our list of top discrete manufacturing ERP systems.

Strengths 
  1. Seamless integration with other tools in SolidWorks portfolio. Their alignment with the CAD system SolidWorks is particularly noteworthy. Industries utilizing SolidWorks can expect seamless integration and superior alignment.
  2. Discrete and process manufacturing capabilities. Ideal for industries, that primarily focus on discrete manufacturing, but may also incorporate process manufacturing lines. This scenario is common in packaging-centric or medical device-centric industries.
  3. Supply chain best-of-breed solutions as part of the suite​. The suite comes fully equipped, pre-baked, pre-configured, and pre-integrated, saving you the hassle of investing heavily in these aspects as required by other solutions. These capabilities are typically sourced from third-party providers.
Weaknesses
  1. Legacy technology. The technology is not as cutting-edge. They haven’t invested as heavily as some of their competitors in modernizing their systems. Even vendors who entered the field later have announced plans to upgrade to cloud-native technology stacks, a move that DELMIAWorks has not yet made. As a result, their technology remains somewhat outdated and legacy-like.
  2. Not as scalable for all discrete industries. The scalability of DELMIAWorks may not be suitable for all discrete industries, particularly if your business model is complex. In such cases, where there are multiple layers across various industries, you might encounter challenges.
  3. Limited ecosystem and consulting base​. The consulting base and ecosystem for DELMIAWorks are comparable to Plex, with limitations due to the nature of the prescriptive category they belong to.

8. QAD

QAD targets mid-to-large discrete manufacturing companies such as automotive, electronics, and life sciences companies with a depth in the supply chain. It’s especially suitable for discrete companies that require deep layers of collaboration with their vendors for forecasting and planning. It excels in commoditized, consumer-centric products. These industries are strong from a supply chain planning perspective, and QAD offers superior capabilities as part of its suite. This is because, for these industries, supply chain capabilities are highly intertwined. But it’s not a fit for companies with diverse business models or very small companies. QAD has seen substantial advancements in its portfolio, especially with its technology, which was a massive barrier for QAD in the past. Thus, contributing to the placement of this product at #8 spot in our list of top discrete manufacturing ERP systems.

Strengths 
  1. Supply chain suite + ERP as part of the suite. QAD excels in offering superior capabilities within its suite, especially in terms of supply chain and ERP functionalities. This is particularly advantageous for discrete industries like automotive, where these capabilities are deeply interconnected and essential components of the suite. 
  2. Discrete companies with process manufacturing lines or components. Quite similar to those of DELMIAWorks. Both solutions offer integrated discrete and process manufacturing capabilities within their suites. However, the specific focus and target industries of QAD differ from those of DELMIAWorks. Also, the manufacturing processes they cater to and the industries they serve have distinct differences. 
  3. Global capabilities​. QAD also has strong global capabilities. If your company requires processes such as in-depth collaboration, which is very common in supply chain companies, then QAD is a great fit.
Weaknesses 
  1. New technology might not be stable or rolled out to all modules. Even though they have announced that they are upgrading their technology, it might take a few years before this version becomes stable. Initially, there will be some modules that may not be fully developed. These incomplete modules could pose challenges during ERP implementation.
  2. Ecosystem. The ecosystem or consulting support will not be as strong because this is a slightly more prescriptive category.
  3. Not as diverse​. This is not a good fit for companies with hybrid business models as the data and process model is highly tailored for specific discrete verticals.

7. Oracle Cloud ERP

Geared toward large discrete manufacturing firms with 10+ global locations (over $1B in revenue), Oracle Cloud ERP excels with high transaction volumes. Ideal for companies prioritizing financial functionality over plant-level needs or preferring plant-level integration with best-of-breed solutions. It is not the optimal choice for SMB discrete manufacturers lacking internal IT capabilities seeking full-suite capabilities. Oracle Cloud ERP is also ideal for global companies with diverse business model that plan to use multiple ERP systems at the plant level and use Oracle Cloud ERP as their corporate ERP system. Thus, contributing to the placement of this product at #7 spot in our list of top discrete manufacturing ERP systems.

Strengths
  1. ERP layers for complex organizations. This ERP system is designed for large global publicly traded companies. These companies typically require international financial consolidation and aim to integrate various business models and geographies into one solution. This is necessary to ensure end-to-end traceability.
  2. Diversity of the solution supports most discrete industries. The ERP layers are highly adaptable and designed to support various business models, resulting in a very diverse product. In contrast, other products may not offer the same level of diversity.
  3. Global compliance and localization​. They will be supported in many different countries, whereas prescriptive solutions may not have such extensive support.
Weaknesses 
  1. Last mile capabilities through third-party vendors. The last mile capabilities, especially the suite integration will often come through third-party vendors. This introduces vendor risk, as these third parties may not always be as well-audited or documented.
  2. Expensive implementation. In general, the implementation tends to be more expensive due to the involvement of multiple vendors. You also have to manage several different integrations, which might be pre-baked in other systems. Since this is a larger product, it will require significantly more time to implement.
  3. Requires a mature internal IT team. In tailoring, customizing, and configuring these capabilities, the same capabilities that are already included as part of the suite, Oracle Cloud ERP also requires a very mature internal IT team.

6. Acumatica

Acumatica is a better fit for smaller discrete manufacturing companies, primarily located in countries such as the US, Canada, the UK, and Australia. These companies often require deeper operational capabilities and may not prioritize financial consolidation. It is acceptable to keep different countries in separate instances, as there may not be significant operational or financial synergies between these companies. With limited global operational capabilities, it may not be ideal for those seeking shared services or global synergies. Nevertheless, smaller discrete manufacturing startups valuing a superior user experience would find Acumatica appealing. Thus, contributing to the placement of this product at #6 spot in our list of top discrete manufacturing ERP systems.

Strengths
  1. Discrete companies requiring CPQ and field services capabilities. It can accommodate several different business models—field service, distribution, manufacturing, and construction—all within the same product and database. This allows for far greater traceability among these business processes, eliminating the need for them to be siloed from an overall capabilities perspective.
  2. Technology. The technology is superior to some of the legacy products especially when discrete companies might care for capabilities such as enterprise search or mobility. 
  3. Ideal for seasonal discrete companies. It would also be a great fit for seasonal companies because of consumption-based pricing. For example, school supply manufacturing business, or construction, manufacturing businesses, etc.
Weaknesses
  1. Not native process manufacturing. The solution lacks native support for process manufacturing capabilities for discrete companies with hybrid business models. Although third-party add-ons are available, it can introduce the challenge of dealing with different vendors and their associated legal and technical risks.
  2. Not a native quality module. They lack a quality module owned by Acumatica, meaning you’ll need to rely on another add-on vendor to address this gap.
  3. Limited global consolidation capabilities​. Acumatica has limited global capabilities for discrete companies seeking synergies among global entities.

5. SAP S/4 HANA

SAP S/4 HANA has a positioning very similar to Oracle Cloud ERP. It is a slightly larger product designed for global financial consolidation, accommodating many different business models and processes within the same solution. When end-to-end traceability is required, but industry-specific capabilities are not a priority, SAP S/4 HANA is a better fit. It may not suitable SMB manufacturing companies without internal IT maturity. Thus, positioning itself at #5 spot in our list of top discrete manufacturing ERP systems.

Strengths 
  1. ERP layers for complex organizations. The ERP layers are ideal for complex organizations, along with best-of-breed products like SuccessFactors or EWM. However, these solutions may not offer a tailored experience for specific industries. To achieve this, you will either need to customize the system or integrate additional add-ons.
  2. Diversity of the solution supports most discrete industries. The diversity of the solution allows you to support many different business models, although tailored capabilities for specific discrete verticals might not be as detailed.
  3. Global compliance and localization​. The global compliance and localization capabilities of SAP S/4HANA are very similar to Oracle Cloud ERP.
Weaknesses
  1. Last mile capabilities through third-party vendors. The last mile or discrete-specific capabilities you acquire will be through third-party vendors. This approach increases vendor risk when utilizing these capabilities.
  2. Expensive implementations. The implementation is going to be slightly more expensive with SAP S/4 HANA just because the solution is large and designed to be highly scalable, requiring increased implementation efforts.
  3. Requires a mature internal IT team. SAP S/4 HANA also requires a very mature internal IT team to tailor, customize, and configure these capabilities.

4. Microsoft Dynamics 365 F&O

With a very similar positioning to Oracle Cloud ERP or SAP HANA, Microsoft Dynamics 365 F&O is slightly more generalized and comparatively smaller in size. It may not be as proven with Fortune 500 workloads, as well as its extensive approval layers and organizational structures might not be as relevant for mid-market companies. With slightly superior cloud capabilities, it has an ecosystem that makes it suitable for private equity and holding companies aiming to streamline their portfolio companies on one solution. SMBs, however, might find its complex data model overwhelming. Thus, resulting in the placement of the product at the #4 spot in our list of top discrete manufacturing ERP systems.

Strengths 
  1. Comprehensive localization across the globe. This would be beneficial for global discrete companies seeking synergies among their entities.
  2. Ecosystem. One of the most active ecosystems, offering numerous solutions to support various industries, even if those capabilities aren’t part of the core ERP layers or products.
  3. Development platform and Azure​. It is also slightly more customizable just because of the development platform and the layers you have exposed for the customization.
Weaknesses
  1. Last mile capabilities through third-party vendors. The last mile or industry-specific capabilities you acquire will be through third-party vendors. This approach increases vendor risk when utilizing these capabilities.
  2. Expensive implementation. The implementation may be slightly more expensive because you’re dealing with many different vendors and many different add-ons.
  3. Requires mature internal IT teams. Microsoft Dynamics 365 F&O also requires a mature internal IT team to tailor, customize, and configure these capabilities.

3. Infor CloudSuite Industrial (Syteline)

Infor CloudSuite Industrial (Syteline) is the SMB product from Infor. It’s designed for companies with engineer-heavy discrete manufacturing without mandating formal engineering processes, such as requiring revision numbers or strict change control. If your organization has more flexible engineering processes, you will find Infor CloudSuite Industrial much more enjoyable. While possessing hybrid manufacturing features, it falls short in global trade compliance and lacks support for manufacturers heavily involved in distribution-centric processes. Thus, grabbing its #3 spot in our list of top discrete manufacturing ERP systems. 

Strengths 
  1. Engineering-friendly for BOMs and costing. It’s designed for engineering-driven companies that have fluid engineering processes instead of formal processes. From the CSI perspective, the BOMs are complex manufacturing friendly, as the layers are far deeper and scalable compared to the other products.
  2. Embedded field services process. This would be helpful for discrete companies with field service-centric business models where field service processes need to overlap with production processes such as scheduling.
  3. Embedded quality processes​. This would be beneficial for companies aiming to centralize their quality processes across all touch points including inbound, outbound, and in-process.
Weaknesses 
  1. WBS-centric discrete processes. Not a better fit for discrete companies with project-centric operations, even though CSI has some project manufacturing capabilities. 
  2. Not friendly for industries with complex inventories such as metal or medical devices. The core model includes attributes only for reporting and doesn’t account for them as part of core transactions such as planning, and scheduling.
  3. Legacy technology​. The interface of Infor CloudSuite Industrial (Syteline) is still very legacy and generally, users report a steep learning curve with CSI.

2. Epicor Kinetic

Epicor Kinetic targets small-to-mid-size discrete manufacturers specializing in industries with formal engineering processes and complex inventory needs, such as automotive, aerospace, metal fabrication, and medical devices. It is equally adept at handling project-centric operations and distribution processes for discrete manufacturers with hybrid business models. However, despite recent developments, Epicor Kinetic might not be the best fit for companies with global financial operations and extensive field service operations. Thus, acquiring #2 spot on our list of top discrete manufacturing ERP systems.

Strengths
  1. Complex inventory. For example, medical devices and automotive, all of these industries require attributes as part of the product model, which are not only used for reporting but also mission-critical capabilities such as scheduling.
  2. Friendly for discrete companies heavy on distribution. Distribution-centric planning is included as part of the product. Ideal for companies with a business model that includes manufacturing plus distribution processes.
  3. Formal engineering governance​. Industries such as aerospace that are very rigid about change control and revision numbers can benefit from these capabilities.
Weaknesses 
  1. Not friendly for companies without revision numbers. The companies with ad-hoc BOMs and informal processes might struggle with mandated revision number of this product.
  2. Field service and quality processes not as embedded. Field service processes as well as quality processes are not embedded as part of the product, posing challenges in centralizing processes for all quality touch points.
  3. Weaker core accounting and finance layers​. Finance and accounting layers are not going to be as strong as some of the other products that are on this list.

1. Infor CloudSuite LN

Infor CloudSuite LN is designed for discrete manufacturing companies that require diversified support for different discrete business models globally. It is one of the most comprehensive suites among the solutions on this list. While other solutions may claim mixed-mode manufacturing capabilities or extensive suite components, they are often limited in specific manufacturing types or product types. In contrast, CloudSuite LN can cover a wide range of options, including discrete manufacturing and distribution. Thus, acquiring #1 spot on our list of top discrete manufacturing ERP systems.

Strengths
  1. Comprehensive discrete capabilities. It is designed for discrete manufacturing companies with diverse business business models containing different mode types.
  2. Pre-integrated suite. The suite is tailored and flavored with industry-specific best-of-breed tools such as CAD and PLM, maintained and supported by Infor.
  3. Global capabilities. Compared to other smaller products such as Epicor Kinetic or Infor CSI, Infor CloudSuite LN can natively support more than 30 countries for companies seeking global operational synergies among entities.
Weaknesses 
  1. Expensive. The license is likely to be perceived as expensive by smaller companies as the enterprise layers included might not be as relevant for them.
  2. Not suitable for SMBs below $250M in revenue. Not sold to smaller companies. Infor might push companies to smaller products such as CSI. Going outside of Infor might be a better choice in such scenarios as they might be able to match some layers of LN for smaller companies.
  3. Ecosystem​. The ecosystem and consulting base is fairly limited as with most prescriptive products.
+

ERP Implementation Failure Recovery

Learn how Frederick Wildman struggled with Microsoft Dynamics 365 ERP implementation failure even after spending over $5M and what options they had for recovery.

Conclusion

In conclusion, the landscape of discrete manufacturing ERP systems is vast and varied, catering to the unique needs of companies involved in producing distinct items through assembly processes. From robust supply chain management to intricate inventory control, these systems play a critical role in optimizing production efficiency and ensuring compliance. Each ERP solution offers its strengths and weaknesses, with considerations ranging from technological sophistication to industry-specific functionality.

As we’ve explored the top 10 discrete manufacturing ERP systems for 2024, it’s evident that the ideal choice depends on factors such as company size, industry focus, and operational complexity. By aligning ERP selection with specific business requirements, organizations can harness the power of these systems to drive growth and streamline operations. While this list offers valuable insights, seeking advice from an independent ERP consultant can greatly enhance your implementation success.

FAQs

Top 10 Companies Not Independent ERP Consultants In 2024

“Independent” is the latest buzzword in the ERP industry. While many companies claim independence, not all fully comprehend how the independent ERP consulting business model works. In this blog, we will delve into the top 10 companies that are not independent ERP consultants, which constitutes a rather unique business model. So, let’s explore further.

In the realm of ERP projects, you’ll encounter various companies. It’s often amusing because some companies may sell their own software while asserting independence. Alternatively, there are scenarios where companies are affiliated with vendors yet claim independence despite reselling their software. 

Top 10 Companies Not Independent ERP Consultants In 2024

Such claims may be supported by arguments that vendors don’t directly compensate them, hence claiming independence. However, when seeking an independent ERP consultant, it’s crucial to engage a vendor-agnostic consultant. Their lack of affiliation should be evident in their marketing materials. Therefore, paying attention to this distinction is imperative. This list aims to elucidate the diverse companies involved in the ERP industry and their differing approaches. Let’s examine the list now.



The 2025 Digital Transformation Report

Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.

10. Affiliate Marketing Companies

Business Model. When considering affiliate marketing companies, it’s important to note that they may not have affiliations with ERP vendors. However, their business model revolves around selling leads based on their content marketing authority. Typically lacking ERP implementation experience, they often echo the narratives provided by ERP vendors, relying on them for expertise. 

Their Role with ERP Projects. During your ERP journey, you’ll encounter various affiliate marketing companies claiming to aid in vendor selection or RFP processes. However, their insights are often limited, particularly regarding implementation aspects such as integration design. This limitation frequently leads to ERP implementation issues

Their Tendency to Underestimate the Expertise Required for ERP Selection. Even if the right product is identified, failure to define architecture during the selection phase or address change management issues can still result in complications. Therefore, it’s important to recognize that affiliate marketing companies do not necessarily offer the same independence as independent ERP consultants.

9. Supply Chain Consulting Companies

Business Model. Supply chain consulting companies are business consulting firms that specialize in supply chain operations. Their typical business model involves engaging with supply chain teams, delving deep into supply chain matters but not necessarily from an ERP perspective.

Their Limited Perspective and Potential Affiliation. While they may have utilized ERP systems and implemented supply chain processes within them, this doesn’t provide them with a comprehensive perspective combining all functions. Additionally, they may lack independence and could be affiliated with ERP, WMS, or CMS vendors, restricting their interactions to vendors within their ecosystem. 

Their Tendency to Underestimate the Expertise Required for ERP Selection. Therefore, supply chain consulting companies may not always function as independent ERP consultants. They are suitable for addressing specific, departmental supply chain issues but may not be the best fit for defining ERP selection processes or aiding in ERP system selection and implementation. Their focus tends to be more on supply chain aspects, which may not suffice for comprehensive ERP needs.

8. Software Publishers or OEMs

Business Model. The business model for software publishers or OEMs revolves around selling licenses, with a primary focus on revenue generation through license sales. While they may assert having implementation expertise, their core objective is to sell licenses. Some OEMs may operate through their own reseller or consulting channels, but their primary goal remains license sales.

Free Advice Potentially Biased. As their profitability hinges on selling their software, they are inherently not independent. Despite claims of independence, OEMs may not exclusively specialize in ERP; they could also be ISV or e-commerce vendors. While they may offer assistance with ERP selection, their analyses typically favor their own products, processes, and methodologies.

Unspoken Alliances of the Enterprise Software World. It’s common for businesses to prioritize maintaining a good relationship with their OEMs, especially since they rely on their software. However, OEMs often recommend companies within their ecosystem or trusted channels, potentially limiting impartiality. Therefore, while businesses may collaborate with OEMs, they should recognize that OEMs do not function as independent ERP consultants.

7. Marketing Agencies

Business Model. Marketing agencies encompass various entities specializing in marketing, branding, SEO, and e-commerce. Typically, they collaborate with a company’s marketing department, promising extensive experience in enhancing sales through marketing efforts.

Their Limited Perspective and Affiliations. While they may offer assistance with ERP selection and implementation, their perspective often remains siloed, similar to supply chain consulting companies. Additionally, they may have affiliations with multiple vendors to promote alongside existing platforms, making them inherently non-independent. 

Their True Expertise. It’s advisable to engage with marketing agencies when you need help with specific marketing challenges at the departmental level. However, they may not be the most suitable choice as an independent ERP consultant for ERP selection and implementation processes.

6. Executive Freelance Consultants

Business Model. Executive freelance consultants, often comprising former executives or board members, possess valuable industry experience, including ERP consulting.

Limited Cycles Under Their Belt. They may engage in freelance work during career transitions, seeking part-time or contract-based opportunities. Despite their expertise, they may lack extensive experience due to fewer engagement cycles and potential vendor affiliations, challenging their claims of being independent ERP consultants. 

Insider Secrets Requires a “Rat”. Their business model may not prioritize ERP selection and implementation, limiting their understanding of industry dynamics, negotiation strategies, and risk mitigation. While they can offer valuable assistance in addressing specific business process issues, they may not be the optimal choice for ERP selection and implementation endeavors.

5. Lean Manufacturing Consultants 

Business Model. Lean manufacturing and Industry 4.0 consultants share similarities with marketing and supply chain consultants, as their focus tends to be biased towards shop floor manufacturing. While efficiency in manufacturing is crucial for success, it’s essential to recognize the importance of all departments in ERP projects.

Their Blind Spots. Ensuring representation of everyone’s interests, even if not equally, is vital to understanding how decisions impact workflows across the organization. Failure to conduct such analysis may lead to planning, forecasting, costing, integration, and reconciliation issues. 

Their Superpowers. While these consultants specialize in lean processes, their ERP system experience varies. Even if they claim ERP implementation expertise, it’s crucial to consider the breadth of their experience. Collaborating with them is beneficial when addressing specific manufacturing or lean-related issues. However, they may not possess the expertise as an independent ERP consultant required for ERP selection and implementation.

4. System Integrators

Business Model. System integrators or the IT companies, are often perceived as having ERP expertise by companies unfamiliar with how the ERP industry operates. However, ERP requires specialized expertise that is distinct from general IT knowledge. System integrators typically operate similarly to ERP resellers, with partnerships with various providers and internal practices competing with each other.

Their Blind Spots. Despite potentially covering multiple ERP systems and process areas, their perspective may remain siloed. Sometimes companies rely upon IT consultants for IT procurement based on longstanding trust, with the hope of finding a system suitable for business processes. Generally, IT companies focus on technical aspects and may lack ERP expertise due to fewer engagement cycles and limited industry connections. 

Their Superpowers. Consequently, they are not considered independent ERP consultants. They are best suited for addressing specific IT issues such as infrastructure, desktop security, or internal server procurement. However, they may not be the most suitable choice for ERP selection and implementation.

3. ERP Resellers

Business Model. ERP resellers, often ISVs, may portray themselves as independent despite representing various ERP systems. They may offer proof of concept or collaborate with other resellers to present multiple options during the selection process.

Free Advice Potentially Biased. However, their primary goal is to sell the systems they carry, leading to inherent bias in the selection process. While they may carry multiple products that might not be listed on their sights, their content strategy and evaluation approach can reveal their independence.

Their Blind Spots. Businesses should exercise caution when engaging with ERP resellers, focusing on product-specific expertise rather than broader areas like change management or system architecture. Independent ERP consultants are better suited for tasks requiring unbiased evaluation and identification of technology solutions.

2. Change/Project Management Consulting Firms

Business Model. Change or project management consulting firms come in various flavors, each offering a unique approach to change management. While change management is a broad concept, ERP projects demand deep ERP expertise, even within change management consulting firms.

Their Blind Spots. Given the constant evolution of ERP licensing, products, and technology, daily involvement in ERP-related activities is crucial. However, similar to freelance consultants or marketing agencies, these firms may lack awareness of industry dynamics and political forces, relying on technical vendors for ERP expertise. This reliance can lead to issues during ERP implementation, as vendors often present biased perspectives. 

Their Affiliations. While change management consulting firms primarily focus on selling change management services, ERP change management differs significantly. Their independence may also be questionable due to potential affiliations with vendors. Evaluating their content strategy can shed light on their impartiality. Collaborating with these firms is advisable when seeking change management for simpler processes but may not be ideal for complex ERP transformations.

1. Accounting Fractional CFO Firms

Business Model. Accounting fractional CFO firms are often seen as the go-to for ERP systems due to their specialization in accounting and finance. However, similar to marketing agencies, lean consultants, or supply chain consulting firms, they may have a narrow focus, catering to specific areas. 

Their Blind Spots. ERP systems aim to integrate all departments, requiring expertise across various domains. While accounting fractional CFO firms excel in financial reporting and analytics, they may overlook out-of-the-box ERP solutions, instead focusing on their services for revenue generation. Despite claiming independence, they may have affiliations with multiple vendors, aligning with their business model akin to resellers or system integrators.

Their Superpowers. Consequently, they may not be considered independent. Collaborating with them is advisable when seeking accounting-centric or finance-centric expertise. However, independent ERP consultants are better suited for ERP selection and implementation due to their broader expertise across departments.

+

ERP Implementation Failure Recovery

Learn how Frederick Wildman struggled with Microsoft Dynamics 365 ERP implementation failure even after spending over $5M and what options they had for recovery.

Conclusion

In conclusion, the ERP industry is filled with buzzwords like “independent,” but not all companies truly grasp the nuances of independent ERP consulting. This blog has shed light on top 10 companies that may not fit the bill of independent ERP consultants, highlighting their unique business models. From affiliate marketing companies to accounting fractional CFO firms, each entity brings its own perspective to the table, but they may not necessarily offer the impartiality needed for ERP selection and implementation.

While these companies may excel in specific areas like marketing, supply chain, or accounting, their focus tends to be siloed, overlooking the comprehensive needs of ERP projects. Despite claims of independence, affiliations with vendors and biases in product promotion may undermine their credibility as independent consultants.

Therefore, businesses embarking on ERP projects should tread carefully when engaging with these entities, recognizing their strengths and limitations. While they may offer valuable expertise in their respective domains, independent ERP consultants remain the optimal choice for navigating the complexities of ERP selection and implementation. With their vendor-agnostic approach and comprehensive industry knowledge, independent consultants ensure unbiased evaluation and implementation of ERP systems, ultimately leading to successful ERP projects.

FAQs

Top 10 ERP Governance Processes for Implementation Integrity

ERP is a powerful technology, but it’s generally not one system for all your problems. Even if you have a state-of-the-art ERP selection and ERP implementation, you might still run into issues unless you have the ERP governance processes. So, what are the top 10 ERP governance processes that maintain ERP implementation integrity?

Commonly, companies approach ERP implementation and ERP selection with the belief that hiring consultants will suffice to navigate the complexities of the new system. They anticipate a smooth implementation process with a minimal strategy selection phase and post-implementation involvement. They might also think that once the implementation is done, they might not need guidance from the consultants. 

Top 10 ERP Governance Processes for Implementation Integrity

However, this approach might pose challenges, especially in managing internal operations without well-defined ERP governance processes or a center of excellence overseeing master data governance. Without proper ERP governance processes, even the most advanced implementation might run the risk of derailment due to data inconsistencies.



The 2025 Digital Transformation Report

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10. Replenishment Strategies

Make-to-order vs Make-to-stock. Traditional replenishment strategies, such as make-to-order vs make-to-stock, could have a substantial impact on your ERP selection and implementation. Just because you have structured your processes as make-to-order and are able to run your business fine with this strategy doesn’t mean that it would be an optimal strategy for your future implementation. These configurations could also vary per product category. Companies, with poorly implemented ERP systems, struggle to differentiate between such strategies, leading to misconfigurations based on a limited understanding of the system.

Implications of Mix-up. The distinction between strategies such as make-to-order and make-to-stock isn’t always clear-cut, often resulting in grey areas. Mixing these approaches can cause issues with lead times, process tracking, and lead time calculations by the system, necessitating numerous modifications and extra steps to achieve accurate planning before releasing production orders.

Process Governance Meaningful Even Post Implementation. Effective ERP governance processes for replenishment strategies are essential, even post-implementation. Clear guidelines must be established for setting up product data, replenishment algorithms, and SKU correlation with the warehouse. Without proper governance, a multitude of issues may arise, impacting operational efficiency and overall performance.

9. Warehouse vs Warehouse Locations

The Blurred Lines of Physical and Digital Operations. This requires a deeper understanding of the ERP data model. While some companies grasp it, others may not, leading to a mix-up in interpretation among users. This confusion often extends to distinguishing between a warehouse and a warehouse location.  

Implications of this Mix-up. Such ambiguity can cause significant planning challenges. Therefore, clear ERP governance processes defining what constitutes a warehouse and how it is defined are essential. Additionally, confusion might also arise when labeling something as a warehouse without it being a physical facility. Given these complexities, sound judgment is necessary. Without clear guidelines on warehouse definition and identification, even a state-of-the-art ERP implementation may encounter issues post-implementation.

8. Item Attributes

They are like Sugar, Requiring Judgment. Item attributes often cause issues, especially when there are unclear guidelines regarding what constitutes an attribute and how to incorporate details into the item model. Within ERP systems, distinguishing between attributes and non-attributes is often a delicate matter, with implications for planning, costing, and integration with other systems. 

Implications of this Mix-up. Therefore, ERP governance processes for item attributes are crucial, defining what qualifies as an attribute and when to consider it, particularly during product launches. While determining whether something is an attribute can be challenging, clear guidelines are essential to avoid potential problems. Without such guidelines, issues are likely to arise.

7. Rework

Shortcuts aren’t as Clever with Rework. Rework is a significant process within production, and its handling should ideally be straightforward. However, companies often encounter challenges when incorporating rework into their BOMs. When rework is inconsistently labeled as a routing step or explicitly identified as rework across different processes, it can lead to numerous issues throughout production and procurement.

Implications of this Mix-up. To mitigate these challenges, ERP governance processes surrounding rework are crucial. Defining rework clearly and consistently is paramount. Establishing documented workflows, ensuring compliance, and implementing approval processes specific to rework can significantly enhance the integrity of ERP implementations.

6. Revision Number

The Subtle Art of Mastering Revision Numbers. The management of revision numbers within your data model can vary significantly. Sometimes revisions are recorded separately, while other times multiple names may be included within a single revision number. Additionally, the handling of revision numbers may depend on the user’s level of expertise with the products being used. This underscores the importance of training, compliance, and governance. It’s essential to monitor how teams handle this aspect, especially for new hires, for at least six months. 

Implications of this Mix-up. Clear guidelines regarding when to use revision numbers are crucial. Implementing control workflows and restricting access to individuals who are more knowledgeable about the ERP system can prevent many headaches. However, mishandling revision numbers often leads to integrity issues during ERP implementation. Therefore, ERP governance processes surrounding revision numbers are paramount to ensure the system functions effectively and accurately reflects the organization’s data.

5. BOMs

The Bill of “Migraines.” BOMs drive numerous governance issues, particularly in defining work orders versus routing steps, or distinguishing between engineering BOMs and production BOMs. These issues can significantly impact the integrity of ERP implementation. Maintaining this integrity is crucial, regardless of whether it’s been six months or a year since implementation.

Implications of this Mix-up. Control over these aspects must always be upheld once BOMs are integrated into the recall process. Once they’re transferred to customers, who may utilize serial numbers, altering the BOM’s state becomes challenging. Hence, clear guidelines on ERP governance processes surrounding BOM design and workflows are extremely critical for maintaining ERP implementation integrity.

4. Unit of Measures

The Unpleasant Toll of Misconfigured UoMs. Unit of measures significantly influences various aspects. Sometimes, companies might not prioritize units of measures adequately. They might organize them as separate SKUs or incorporate them as drop-down options on forms, as that aligns with technical understanding of requirements. However, unit of measure necessitates modeling data according to its structure and how units are procured, consumed, and sold.

Implications of this Mix-up. Proper modeling is crucial; failure to do so or to maintain ERP implementation integrity can lead to adverse effects. Mixing these schemes will likely result in planning and scheduling issues wherever these units of measures are utilized. Thus, ERP governance processes surrounding unit of measures are important for maintaining ERP implementation integrity.

3. SKU Number

Intelligent SKUs aren’t as intelligent. Clear guidelines regarding SKU numbers are essential. Opting for autogenerated SKU numbers is typically the best approach as it simplifies maintenance. Autogenerated SKUs eliminate debates about what can or cannot be included in the SKU number. Legacy systems may not support automated SKU generation, or if they do, the utility might not be seamlessly integrated with SKU numbers. 

Implications of this Mix-up. This disconnect can lead to issues, especially if an external add-on or utility is used for generation but cannot enforce SKU numbers on the product master itself. Additionally, modeling SKU numbers to accommodate variance in configurable inventory can pose challenges. Thus, ERP governance processes over SKU numbers are crucial for post-ERP implementation integrity.

2. Vendor Master Relationship

New Hand, New Version of the Same Vendor. You’ll encounter numerous challenges regarding vendor master relationships, as they are frequently updated. Unlike unit of measures or item attributes, which may not undergo frequent changes, the vendor master data is subject to frequent updates, especially considering the number of vendors involved in the process. Many individuals are responsible for maintaining vendors and may argue that centralized control slows down their operations. However, granting them control can lead to inconsistencies and break the implementation’s integrity.

Implications of this Mix-up. Common issues arise regarding how shipping tools and vendors are captured, sometimes resulting in confusion between ship-to addresses and vendor details. Additionally, decisions regarding whether vendors also serve as customers or employees impact ERP planning. Therefore, implementing ERP governance processes for vendor setup is essential to ensure smooth operations.

1. Customer Master Relationship 

Customer Master is as Crucial as Your Customers. Similar to vendor master data, customer master data encounters comparable challenges, with complexity varying depending on the organization’s specific circumstances. Some companies may have millions of customers but fewer vendors, while others may have the opposite scenario. Regardless, complexity of both customer and vendor master data influences operations. Issues arise when incorporating buying groups into the customer master model, especially if assumptions are made without aligning with the ERP data model, leading to planning complications.

Implications of this Mix-up. Sometimes, issues may not manifest immediately, potentially going unnoticed during testing. Overlooking consultant advice on setup complexity can exacerbate issues later on. Despite consultants recommending a certain setup, some organizations may perceive it as overly complicated and opt for a simpler approach, only to encounter issues afterward. Therefore, careful consideration and alignment with ERP data models are essential to avoid complications down the line.

+

ERP Implementation Failure Recovery

Learn how Frederick Wildman struggled with Microsoft Dynamics 365 ERP implementation failure even after spending over $5M and what options they had for recovery.

Conclusion

In conclusion, while ERP technology offers immense potential for streamlining operations, its successful implementation requires more than just cutting-edge software and consultants’ expertise. The governance processes surrounding ERP systems, including master data management and operational protocols, are paramount for maintaining implementation integrity. The top 10 ERP governance processes highlighted in this blog underscore the importance of clear guidelines, consistency, and alignment with organizational needs and ERP data models.

Whether it’s managing vendor and customer master relationships, defining SKU numbers, or ensuring accuracy in unit of measures and BOMs, robust ERP governance processes are essential for mitigating risks and ensuring smooth operations post-implementation. Without these governance mechanisms in place, even the most advanced ERP systems are susceptible to data inconsistencies, planning challenges, and operational disruptions. Therefore, organizations must prioritize establishing and adhering to ERP governance processes to maximize the benefits of their ERP investments and drive long-term success. While this blog provides helpful insights, consulting an independent ERP consultant can significantly improve your implementation outcomes.

FAQs

Top 10 Project Manufacturing ERP Systems in 2024

Top 10 Project Manufacturing ERP Systems In 2024

Project Manufacturing Companies: Project manufacturing, situated at the convergence of manufacturing, construction, and professional services, presents distinct challenges. While engineer-to-order setups may share similarities, pure project manufacturing entails highly specialized processes necessitating tailored workflows. These business models, often engaged in long-term deals, heavily emphasize estimation, quoting, and marketing automation. Industries falling within this realm include sign manufacturing, architectural firms, and environmental consulting with manufacturing components. Companies executing intricate projects without complex engineering, yet distinct from pure consulting firms, fall under the project manufacturing umbrella.

Project Manufacturing Business Processes: The project manufacturing process commences with an extensive sales cycle, often necessitating multiple site visits to finalize deals and initiate project fulfillment. Unlike engineering-intensive projects, these ventures typically involve specialized sales consultants rather than mechanical or electrical engineers. Resource allocation in project manufacturing mirrors consulting firms, with highly specialized personnel scheduled individually rather than in bulk. However, akin to traditional manufacturing setups, these organizations may also have less specialized resources that can be scheduled collectively.

Top 10 Project Manufacturing ERP Systems in 2024

Project Manufacturing ERP Needs: ERP systems tailored for project-manufacturing firms prioritize WBS-centric processes, bolstered by robust project manager workflows featuring approval flows. Strong project management capabilities include advanced features like revenue recognition and milestone billing. These systems seamlessly integrate various components such as engineering, manufacturing, service, and maintenance within the same project framework, eliminating the need for ad-hoc arrangements. Curious about the top project manufacturing ERP systems for 2024? Let’s delve into the details.



The 2025 Digital Transformation Report

Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.

Criteria

  • Definition of a project manufacturing company. These companies in the project manufacturing ecosystem include manufacturers that are heavily project-based with WBS-focused workflows but may not be as involved with their engineering in a variety of industries, including architecture and engineering, event management, environmental services, sign manufacturing, and lighting companies. The list considers companies of all sizes in this ecosystem.
  • Overall market share/# of customers. The higher marketshare among project manufacturing companies drives higher rankings on this list.
  • Ownership/funding. The superior financial position of the ERP vendor leads to higher rankings on this list.
  • Quality of development. How modern is the tech stack? How aggressively is the ERP vendor pushing cloud-native functionality for this product? Is the roadmap officially announced? Or uncertain?
  • Community/Ecosystem. How vibrant is the community? Social media groups? In-person user groups? Forums?
  • Depth of native functionality. Last-mile functionality for specific industries natively built into the product?
  • Quality of publicly available product documentation. How well-documented is the product? Is the documentation available publicly? How updated is the demo content available on YouTube?
  • Product share and documented commitment. Is the product share reported separately in financial statements if the ERP vendor is public?
  • Ability to natively support diversified business models. How diverse is the product in supporting multiple business models in the same product?
  • Acquisition strategy aligned with the product. Any recent acquisitions to fill a specific hole for project manufacturing industries? Any official announcements to integrate recently acquired capabilities?
  • User Reviews. How specific are the reviews about this product’s capabilities? How recent and frequent are the reviews?
  • Must be an ERP product. Edge products such as HCM, CRM, eCommerce, MES, or accounting solutions that are not fully integrated to support enterprise-wide capabilities are not qualified for this list.

10. Rootstock

Rootstock caters to project manufacturing-centric SMBs, offering robust mobile-native capabilities atop the Salesforce platform. Most project manufacturing organizations are likely to be heavy users of Salesforce due to the longer sales cycle. They also might have their sales team involved during the operational phases due to the high-touch nature of these projects. The unified experience across sales and operations platforms provided by Rootstock would help project manufacturing organizations. Thus, ranking at #10 on our list of top project manufacturing ERP systems.

Strengths
  1. Native integration with other salesforce products. Its strength Includes native integration with other Salesforce products such as Salesforce CRM and Field Service. This is especially beneficial for project manufacturing companies with longer sales cycles already managing their sales and estimation processes on Salesforce.
  2. Mixed-mode manufacturing capabilities. While Rootstock might not have as comprehensive coverage for every manufacturing mode, it can support the processes of project manufacturing organizations.
  3. WBS-centric manufacturing capabilities. The detailed WBS-centric manufacturing capabilities are essential for project manufacturing organizations, and not only financial activities but operational activities are equally critical.
Weaknesses
  1. Finance and accounting. Rootstock’s core ERP capabilities are not as robust as those of other manufacturing ERP systems. Their accounting capabilities will be especially limited with revenue recognition and milestone billing.
  2. Reliance on third-party quality module. Depending upon the vertical that project manufacturing organizations might serve and based on the architectural requirements, several add-ons may be required. Rootstock’s reliance on third-party modules may cause communication challenges, posing implementation risks.
  3. Smaller Ecosystem. The ecosystem is relatively small for rootstock, with less than 500 installations. This could pose a risk in finding talent for future support and customizations.

9. IQMS/DELMIAWorks

While IQMS is more suitable for engineer-to-order and plastic-centric companies, it might be a fit for project manufacturing companies with the flavors of plastic or engineer-to-order business models. Although the core project manufacturing processes and integrations might not be as strong as a system designed for project manufacturing, the other processes are likely to be stronger for companies with slightly more diverse business models. Thus, contributing to its placement at #9 among project manufacturing ERP systems.

Strengths
  1. Strong for project manufacturing companies with the flavors of engineer-to-order and plastic manufacturing. Project manufacturing companies with diverse business models requiring plastic-centric as well as engineer-to-order capabilities would find DELMIAWorks compelling.
  2. Best for project manufacturing companies on SolidWorks. With the same company as SolidWorks owning it, tighter and seamless ERP integration of both products, which are built and maintained by the same vendor, is a huge plus.
  3. Last-mile capabilities – The biggest benefit of DELMIAWorks is the last-mile capabilities that are built as part of the product, which would require substantial consulting effort on other platforms.
Weaknesses
  1. Limited focus. The limited focus might be a challenge for project manufacturing companies diversifying their operations and being active with M&A cycles. 
  2. Limited ecosystem. The consulting base is extremely limited, with most resellers being CAD companies and limited experience in ERP implementation and cross-functional processes.
  3. It is not the right fit for holding and private equity companies as a corporate ledger. While a great subsidiary solution and a solution for pure-play project manufacturing manufacturers, it’s not the best fit for companies requiring diverse mixed-mode manufacturing capabilities or companies with complex business models.

8. Acumatica

Acumatica is uniquely suitable for project manufacturing organizations with its robust project management capabilities, which are well integrated with revenue recognition and milestone billing processes. While Acumatica can support both financial milestones and operational tasks as part of its projects, the project management capabilities are not as detailed as WBS-centric processes. Thus, ranking at #8 among the top project manufacturing ERP systems.

Strengths
  1. Rich projects with embedded rich financial and procurement processes. Acumatica projects capture operational tasks along with financial milestones, following logical structure across the screens, making them highly scalable for project manufacturing companies.
  2. Support for rich CRM and estimation processes. Acumatica has strong support for CRM and estimation processes that would be friendlier for startups and modern teams expecting to be used to and expect cloud-native experience from their ERP systems.
  3. Diverse capabilities to support the needs of multiple business models. The product can accommodate multiple business models in the same database, making it easier to explore synergies across different business models, including distribution, construction, and field services.
Weaknesses
  1. Limited global capabilities. The current multi-entity functionality might be limiting for project manufacturing companies with operationally connected offshore locations.
  2. Limited mature manufacturing capabilities. Advanced features such as allocation layers or kanban are not built natively as part of the product, making it challenging for large project manufacturing companies aiming to streamline their inventory with an ERP.
  3. Multiple add-ons may be required for Project Manufacturing manufacturing. Requires several third-party add-ons, such as MES, PLM, and quality, posing integration and communication challenges.

7. Oracle Cloud ERP

Oracle Cloud ERP is uniquely positioned for project-centric manufacturing companies with a strong focus on project management and service-centric verticals. It’s especially strong in industries such as construction and the public sector, where they have last-mile capabilities,  generally requiring substantial consulting efforts on other platforms. It is also strong with its last-mile capabilities in verticals such as media and telecom manufacturing, where large telecom equipment needs to be manufactured along with the unique quoting and estimation processes of telecom industries. Thus, securing its rank at #7 on our list among the top project manufacturing ERP systems.

Strengths
  1. Robust finance capabilities for large, global project manufacturers. Capabilities include having five layers of GL restrictions, multiple layers of sub-ledgers, and book closing requirements across divisions, especially relevant for larger project manufacturing businesses primarily interested in using Oracle Cloud ERP as a corporate financial ledger.
  2. Proven solution with large workloads. Large companies may process millions of GL entries per hour. These workloads may be even higher for project manufacturing manufacturing companies, requiring them to decouple transactions as a single system might struggle to support, forcing them to best-of-breed architecture for such companies, an ideal fit for Oracle Cloud ERP.
  3. Ecosystem.  Oracle Cloud ERP has an ecosystem of experienced consultants who have the capabilities to handle the design and architecture of such complex enterprises.
Weaknesses
  1. Limited last-mile capabilities and project manufacturing integrations. The last-mile capabilities and specialized integrations are relevant to project manufacturing businesses that might require third-party ERP add-ons.
  2. It’s not necessarily a manufacturing solution. Oracle Cloud ERP’s concentration in manufacturing businesses is limited, making this vertical a lower priority for Oracle compared to service-centric organizations.
  3. Overwhelming for SMB project manufacturing manufacturers. The enterprise data model and financial layers might be overwhelming for SMB project manufacturers.

6. SAP S/4 HANA

Targeting large global project manufacturing companies, its product model is capable of handling large project structures and supporting other manufacturing modes equally well, including product specifications and variants that are used not only for reporting but also for planning and transaction processing. SAP S/4 HANA excels in handling millions of transactions per hour, a requirement for companies on a Fortune 500 scale. Ideal for large publicly traded companies heavy on financial compliance and governance, it may not suit SMB manufacturing companies without internal IT maturity. SAP S/4 HANA enjoys a unique advantage for MRP-driven companies requiring enterprise-grade workloads intending to keep all of their entities in one database. Thus, ranking at #5 on this list of the top project manufacturing ERP systems.

Strengths
  1. Enterprise product designed for project manufacturing centric companies. The item master, product model, and inventory are especially friendly for project manufacturing businesses because of scalable and modular BOM and costing layers.
  2. The power of HANA to run global operations end-to-end in one system. Our simple test of HANA’s capabilities with 100K serialized goods receipt found it to be faster than most systems out there. SAP S/4 HANA could process it in under 22 seconds, while Oracle cloud ERP took more than 18 mins for the same test. This is especially friendly for large project manufacturing businesses aiming to run their consolidated global MRP runs in one system.
  3. Financial governance and best-of-breed architecture. Financial traceability is built with each transaction, which makes the transactions and SOX governance flows highly traceable, especially friendly for publicly-traded project manufacturing companies
Weaknesses
  1. Behind in cloud capabilities. While SAP has made tremendous advancements, the cloud version is still behind its on-prem variant.
  2. Too big for smaller project manufacturing companies. Companies looking for a fully baked suite without internal IT capabilities will find it overwhelming.
  3. Limited last mile Capabilities and third-party pre-integrated options. The last-mile capabilities relevant for project manufacturing businesses, such as CAD, PLM, configurator, etc, would require third-party ERP add-ons.

5. Infor CloudSuite LN

Infor CloudSuite LN is a comprehensive manufacturing ERP solution that combines the best of the most focused manufacturing solutions, especially project manufacturing managing large programs, including WBS-based workflows, as well as distribution-focused capabilities for their parts business. Besides being comprehensive, it also has project manufacturing-specific last-mile capabilities and pre-baked integrations such as PLM, CAD, CPQ, and more. Thus, securing its rank at the #5 position on our list of the top project manufacturing ERP systems.

Strengths
  1. Global operations. Infor LN is the only solution in the market that has sufficient layers of financial hierarchies and global trade compliance functionality pre-baked with products to support project manufacturing manufacturers exploring global financial and operational synergies. 
  2. Last-mile capabilities along with breadth of capabilities for diversified manufacturing business models. Project manufacturing verticals require deeper core capabilities such as milestone and progress billing, operational tracking of programs, and consolidated view of costs of large programs not just as a report but also as part of the operational workflow without having users leave their transactional screens.
  3. Best-of-breed integrations offered out-of-the-box. Most tools that make-to manufacturer would require, such as HCM, PLM, data lake, ERP, WMS, TMS, and advanced supply chain planning, are all pre-integrated with LN.
Weaknesses
  1. Might not be the best fit as a corporate solution for holding and private equity companies. Holding companies as diverse as project manufacturing, construction, and professional services may not be able to keep all of their entities on one solution and database.
  2. Legacy UI and Experience. Infor LN is a legacy solution with limited cloud-native capabilities such as universal search, mobile experience, etc.
  3. Weak Ecosystem and Marketplace. The consulting base and marketplaces are virtually non-existent for Infor LN.

4. IFS

Targeting larger project manufacturing organizations, IFS is a great solution for companies looking for best-of-breed field service and EAM capabilities atop corporate financial ledgers such as SAP or Oracle. It is also a great fit for companies managing large programs with very long lead times that might have constraints, such as finishing the complete value stream activity as part of the sales quote before starting on the new one, requiring complex relationships between sales quotes and programs that smaller systems might be able to support. Despite these considerations, IFS maintains its rank at #4 on our list of top project manufacturing ERP systems.

Strengths
  1. Unique program architecture tailored to track the costs of large project manufacturing programs. Unlike smaller ERP systems with a 1:1 relationship between a sales order and a project, IFS is designed to handle large programs where consolidated visibility would be critical without ad-hoc arrangements.
  2. Enterprise-grade field service and asset management capabilities. Especially suitable for project manufacturing companies because of their need to maintain expensive assets with complex workflows and scheduling requirements for field services.
  3. Unique financial workflows to support complex project manufacturing programs. Expensive MRO operations require unique workflows, such as closing transactions financially at the line level, which might not be possible with ERP systems not designed to handle such transactions.
Weaknesses
  1. Limited focus. The limited focus might be a challenge for project manufacturing companies active with M&A cycles. 
  2. Limited ecosystem. Its presence and install base are still limited in North America compared to other solutions on this list.
  3. It is not the right fit for holding and private equity companies as a corporate ledger. While IFS can provide the best-of-breed capabilities in a tier-two architecture or can act as one solution, IFS might not be the best fit to be used just as the corporate ledger for large project manufacturing enterprises.

3. Epicor Kinetic

Epicor Kinetic targets small-to-mid-size project manufacturing manufacturers specializing in industries with formal manufacturing processes and complex inventory needs, such as automotive, aerospace, metal, fabrication, and medical devices. Besides being equipped with strong mixed-mode manufacturing capabilities, it is also strong with WBS-centric processes, which are generally weaker in other similar smaller ERP systems. Thus, securing its rank at #3 among the top project manufacturing ERP systems.

Strengths
  1. Strong for comapnies with formal manufacturing processes. Mandatory revision numbers and the BOMs driven by revision numbers would be especially appealing for formal engineering organizations familiar with similar formal structures.
  2. Strong with complex inventory needs. Project manufacturing companies that require multiple attributes that need to be part of the planning and MRP, such as metal, fastener, automotive, and aerospace, would find Epicor to be appealing.
  3. Microsoft look-and-feel. Epicor has a very similar look and feel to Microsoft dynamics ERP products, providing you with the same experience but with much deeper last-mile capabilities where other products might struggle.
Weaknesses
  1. Global financial operations. Unlike larger products that might support more than three layers of financial hierarchies, such as corp, subsidiary, entity, and business units, the limited number of layers would operationally inefficient workarounds, such as using sub-accounts for such traceability.
  2. Embedded experience with field service and quality. Despite recent acquisitions, the field service capabilities are not as embedded and proven as some of the other products on this list.
  3. Weak ecosystem and marketplace. Epicor takes a suite approach to its products while selling directly to its customers. This limits the overall consulting and marketplace penetration.

2. Microsoft Dynamics 365 Business Central

Microsoft Dynamics 365 Business Central is a great fit for project manufacturing organizations with its strong focus on project manufacturing and less on core manufacturing processes. This is especially relevant for organizations that care for the operational side of project management than the manufacturing, engineering, or financial side of the project management. Microsoft Dynamics 365 BC might not be the best fit for companies that are strong in manufacturing with complicated BOMs and aim to manage their project manufacturing processes without requiring add-ons. Thus, ranking at #2 on this list of top project manufacturing ERP systems.

Strengths
  1. Designed for global companies. Natively supports global regions and localizations. Ideal fit for countries where other suite-centric solutions, Infor LN or Epicor, might not be present.
  2. Strong support for WBS-centric processes. Not only can it support financial milestones, but it can also support operational tasks and approval, which are critical for project manufacturing organizations.
  3. Marketplace and ecosystem. Augments core capabilities with a very vibrant marketplace, supporting diverse business models such as aerospace manufacturing or event management.
Weaknesses
  1. Financial traceability and SOX compliance. It might not be the most Intuitive for finance leaders. The financial traceability may not be as intuitive as SAP for global, publicly traded service-centric companies.
  2. Technical focus and limited business consulting expertise in the Microsoft ecosystem. The ecosystem has technical companies but with limited business consulting experience, which might drive over-customization and overengineering of Microsoft products, ultimately leading to implementation failure.
  3. Limited Microsoft support for smaller partners. Unlike other ERP companies, Microsoft doesn’t offer any support or control to its smaller partners, leading to implementation issues because of the limited control over its channel.

1. Microsoft Dynamics 365 F&O

Microsoft Dynamics 365 F&O excels in localizations where other focused solutions might not be available, providing only a few options for project manufacturing companies in these locations. Along with combining the depth in manufacturing, it also contains WBS-centric processes with approval flows necessary for project manufacturing companies that might equally deep operational side of the processes along with financial processes. Thus, securing the #1 spot among the top project manufacturing ERP systems.

Strengths
  1. Richer core ERP capabilities for project manufacturing companies in the cloud. Compared to other solutions that might have superior layers for other service-centric verticals, such as Oracle Cloud ERP, MS Dynamics 365 F&O has a mature cloud version for project manufacturing companies.
  2. Best-of-breed products integrated at the database level. While Microsoft has best-of-breed ERP integration, such as CRM or field service, they might not be as directly relevant for project manufacturing companies but will be useful for project manufacturing companies with diverse business models. 
  3. Powerful ecosystem and marketplace add-ons. Microsoft has a talent and consulting base in countries where finding talent may be a challenge. 
Weaknesses
  1. Limited pre-baked integrations for project manufacturing companies. The integration relevant for project manufacturing companies such as PLM, CAD, MES, and configurator would require third-party add-ons, increasing communication and integration risks.
  2. Too big for smaller companies. The smaller companies would find it overwhelming with the configuration and approval flows built for large enterprises.
  3. Limited last mile capabilities. The last-mile functionality relevant to specific industry verticals, such as AS9100, might require substantial consulting efforts.
+

ERP Implementation Failure Recovery

Learn how Frederick Wildman struggled with Microsoft Dynamics 365 ERP implementation failure even after spending over $5M and what options they had for recovery.

Conclusion

Project manufacturing distinguishes itself with intricate WBS-centric processes, differing from MRP or engineering-centric workflows. While MRP processes may play a role depending on manufacturing levels, they aren’t the primary focus. Instead, project management capabilities take precedence, offering robust features tailored to project-based operations, distinct from PSA-centric organizations. Choosing the right project manufacturing ERP system requires careful assessment of transactions and workflows. Selecting an unsuitable system could lead to implementation challenges. While this guide provides helpful insights, consulting an independent ERP consultant can significantly improve your implementation outcomes.

FAQs

Top 10 Configure-to-Order Manufacturing ERP Systems In 2024

Top 10 Configure-to-Order Manufacturing ERP Systems In 2024

Configure-to-order Companies: Configure-to-order (CTO) manufacturing presents a unique category, as most businesses don’t initially operate in this model due to the overhead of product standardization, which can be challenging for startups. Additionally, the expectations of B2B and B2C industries for configure-to-order processes can differ significantly. B2C sectors such as furniture, mattresses, automotive, appliances, and tires often require configurability, primarily driven by consumer expectations. In contrast, B2B industries needing configurability encompass oil and gas parts, aftermarket services, industrial distributors, equipment manufacturers, and field service firms, for which the needs might be either customer-driven or inward-facing to streamline estimation and quoting processes. Smaller companies may initially categorize themselves as either service or engineer-to-order focused, managing their quoting processes manually before transitioning to configure-to-order workflows.

Configure-to-Order Manufacturing Business Processes: The processes for configurability vary based on drivers, demanding distinct architecture and systems. Configure-to-order workflows typically necessitate product templates and extraction of variables for configuration parameters. Different customer personas and journeys may dictate varying configuration needs; consumer-facing apps often feature fewer variables to prevent user overwhelm, while internal sales tools may offer more options based on customer requests. Field service apps, constrained by device limitations, particularly require simplified models for workers.

Top 10 Configure-to-Order Manufacturing ERP Systems In 2024

Configure-to-order Manufacturing ERP Needs. The configure-to-order manufacturing ERP requirements vary depending on process integrations across systems and also the complexity of the architecture. Businesses emphasizing engineering may utilize CAD and PDM systems with web plugins for customer collaboration, limiting configurable BOMs to these systems without affecting ERP processes. Alternatively, ERP systems may manage configurable BOMs, accommodating production and pricing variations per configuration. Consumer and field service processes often handle configurations within the commerce or field service layers, transmitting finalized BOMs. Curious about configure-to-order manufacturing ERP systems in 2024? Let’s explore.



The 2025 Digital Transformation Report

Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.

Criteria

  • Definition of a configure-to-order manufacturing company. These companies in the configure-to-order ecosystem include manufacturers that are configuration-driven in a variety of industries, including building materials, mattresses, furniture, aftermarket, industrial distribution, medical devices and more. The list considers companies of all sizes in this ecosystem.
  • Overall market share/# of customers. The higher marketshare among engineer-to-order companies drives higher rankings on this list.
  • Ownership/funding. The superior financial position of the ERP vendor leads to higher rankings on this list.
  • Quality of development. How modern is the tech stack? How aggressively is the ERP vendor pushing cloud-native functionality for this product? Is the roadmap officially announced? Or uncertain?
  • Community/Ecosystem. How vibrant is the community? Social media groups? In-person user groups? Forums?
  • Depth of native functionality. Last-mile functionality for specific industries natively built into the product?
  • Quality of publicly available product documentation. How well-documented is the product? Is the documentation available publicly? How updated is the demo content available on YouTube?
  • Product share and documented commitment. Is the product share reported separately in financial statements if the ERP vendor is public?
  • Ability to natively support diversified business models. How diverse is the product in supporting multiple business models in the same product?
  • Acquisition strategy aligned with the product: Any recent acquisitions to fill a specific hole for configure-to-order industries? Any official announcements to integrate recently acquired capabilities?
  • User Reviews: How specific are the reviews about this product’s capabilities? How recent and frequent are the reviews?
  • Must be an ERP product: Edge products such as HCM, CRM, eCommerce, MES, or accounting solutions that are not fully integrated to support enterprise-wide capabilities are not qualified for this list.

10. Rootstock

Rootstock specializes in serving SMBs with the support for configure-to-order models, leveraging Salesforce’s robust CPQ and field service features. It’s ideal for businesses requiring tight integration of configurator processes with CRM, field service, and eCommerce, particularly in medical device sectors with regulatory-dependent territory planning. Thus, Rootstock earns the #10 spot on our list of leading configure-to-order manufacturing ERP systems.

Strengths
  1. Native integration with other salesforce products. Its strength Includes native integration with other Salesforce CPQ and Field Services. This is especially beneficial for configure-to-order companies where the configurator processes need to be tightly embedded with CRM and field service processes.
  2. Native capabilities to support configure-to-order BOMs. Along with the manufacturing business models, Rootstock has support for configure-to-order BOMs, which might be a challenge with other products that might not be designed for configure-to-order processes.
  3. WBS-centric manufacturing capabilities. Most configure-to-order businesses are likely to be building complex products requiring configurations, making it critical to have WBS-centric processes.
Weaknesses
  1. Finance and accounting. Rootstock’s core ERP capabilities are not as robust as those of other manufacturing ERP systems. Their accounting capabilities are also not as layered and scalable, requiring ad-hoc arrangements.
  2. Reliance on third-party quality module. Rootstock would need several apps from Salesforce or non-salesforce ecosystems to be comparable in capabilities with other products on this list, posing communication challenges and implementation risks.
  3. Smaller Ecosystem. The ecosystem is relatively small for rootstock, with less than 500 installations. This could also pose a risk in finding talent for future support and customizations.

9. Oracle Cloud ERP

Oracle Cloud ERP is uniquely positioned for service-centric configure-to-order businesses, which tend to have different configure-to-order workflows than product-centric organizations, with their need for subscriptions, pricing, and bundles. While Oracle Cloud ERP’s CPQ and configurator workflows may also require additional add-ons to support the needs of diverse configure-to-order businesses. Although, the core ERP workflows would be sufficient for most business models. Thus, securing its rank at #9 on our list of top configure-to-order manufacturing ERP systems.

Strengths
  1. Robust finance capabilities for large, global configure-to-order manufacturers. Capabilities include having five layers of GL restrictions, multiple layers of sub-ledgers, and book closing requirements across divisions, especially relevant for larger Configure-to-order businesses primarily interested in using Oracle Cloud ERP as a corporate financial ledger.
  2. Proven solution with large workloads. Large companies may process millions of GL entries per hour. These workloads may be even higher for configure-to-order manufacturing companies, requiring them to decouple transactions as a single system might struggle to support, forcing them to best-of-breed architecture for such companies, an ideal fit for Oracle Cloud ERP.
  3. Ecosystem.  Oracle Cloud ERP has an ecosystem of experienced consultants who have the capabilities to handle the design and architecture of such complex enterprises.
Weaknesses
  1. Limited last-mile capabilities and configure-to-order integrations. The last-mile capabilities and specialized integrations are relevant to configure-to-order businesses that might require third-party add-ons.
  2. It’s not necessarily a manufacturing solution. Oracle Cloud ERP’s concentration in configure-to-order businesses is limited, especially for product-centric organizations, making this vertical a lower priority for Oracle than service-centric organizations.
  3. Overwhelming for SMB configure-to-order manufacturers. The enterprise data model and financial layers might be overwhelming for SMB configure-to-order manufacturers.

8. Acumatica

Acumatica caters to configure-to-order businesses with intricate workflows, offering text-based configurator capabilities. Although not as immersive as Infor or Epicor in its 3D capabilities, Acumatica’s configurator, accessible via the customer portal, suits companies aiming to enhance internal quoting and estimation processes. Thus, positioning Acumatica at #8 among the leading configure-to-order manufacturing ERP systems.

Strengths
  1. Configurator add-on and configurable BOMs. Acumatica has a configurator add-on that sits on top of the core ERP modules, enabling the core configurator capabilities. It also supports configurable BOMs, which can support complex engineering processes or light products delivered through eCommerce.
  2. Support for sub-assemblies and phantom. Acumatica has strong support for sub-assemblies, which is crucial for configure-to-order BOMs, both for costing and scheduling. It also has strong support for phantoms, which is another huge plus, as most configure-to-order verticals will have a substantial number of phantoms as part of their BOMs.
  3. Support for complex rule-based configurations. Most field service-centric businesses are likely to have very complex rules with nesting and dependencies among the configurable logic. For example, if the material is leather, then the color could be either blue or black. Rules such as these are complex and can be enabled through configurator processes if the underlying logic doesn’t support nested rules.
Weaknesses
  1. Limited global capabilities. The current multi-entity functionality might be limiting for configure-to-order companies with operationally connected offshore locations.
  2. Limited mature manufacturing capabilities. Advanced features such as allocation layers or kanban are not built natively as part of the product, making it challenging for large configure-to-order companies aiming to streamline their inventory.
  3. Multiple add-ons may be required for configure-to-order manufacturing. Requires several third-party add-ons, such as MES, PLM, and quality, posing integration and communication challenges.

7. Microsoft Dynamics 365 F&O

While Microsoft Dynamics 365 F&O has a very rich product model to support complex configure-to-order operations, it will require configurator add-ons to support the needs of configure-to-order business models. Despite being limited to configurator capabilities, it will be more suitable for diverse configure-to-order operations or companies with uncertain business models because of M&A activity. Thus, securing the #7 spot among the top configure-to-order manufacturing ERP systems.

Strengths
  1. Richer core ERP capabilities for configure-to-order companies in the cloud. Compared to other solutions that might have superior layers for other service-centric verticals, such as Oracle Cloud ERP, Microsoft Dynamics 365 F&O has a mature cloud version for configure-to-order companies requiring base layers that can be easily augmented by third-party add-ons.
  2. Various best-of-breed options to support various configure-to-order business models. The best-of-breed ERP integration, such as CRM or field service, would allow supporting various configurator processes that might be tightly embedded with CRM or field service workflows. The other engineering or eCommerce-centric configurator processes would require third-party add-ons.
  3. Powerful ecosystem and marketplace add-ons. Microsoft has a talent and consulting base in countries where finding talent may be a challenge. 
Weaknesses
  1. Limited pre-baked integrations for configure-to-order companies. The integration relevant for configure-to-order companies such as PLM, CAD, or eCommerce would require third-party ERP add-ons, increasing communication and integration risks.
  2. Too big for smaller companies. The smaller companies would find it overwhelming with the configuration and approval flows built for large enterprises.
  3. Integration and implementation risks for complex 3D configurator-driven processes. The implementation requiring substantial data exchange between the eCommerce and ERP layers might pose integration and communications challenges without the IT maturity and budget required for due diligence and process design.

6. SAP S/4 HANA

SAP S/4 HANA targets major global configure-to-order manufacturers, offering compatibility with SAP Hybris for a 3D configurator experience via the eCommerce layer. While other configure-to-order models like engineering or field service-centric may need third-party add-ons, SAP S/4 HANA boasts a robust product model supporting intricate configure-to-order processes. Its capability to manage millions of transactions per hour suits Fortune 500-scale enterprises, particularly those emphasizing financial compliance and governance. However, it may not be optimal for SMBs lacking internal IT maturity. Thus, securing the #6 spot on this list of top configure-to-order manufacturing ERP systems.

Strengths
  1. Enterprise product designed for configure-to-order centric companies. The item master, product model, and inventory are friendly for complex configure-to-order businesses because of scalable and modular BOM and costing layers.
  2. The power of HANA to run global operations end-to-end in one system. Our simple test of HANA’s capabilities with 100K serialized goods receipt found it to be faster than most systems out there. SAP S/4 HANA could process it in under 22 seconds, while Oracle cloud ERP took more than 18 mins for the same test. This is especially friendly for large configure-to-order businesses aiming to run their consolidated global MRP runs in one system.
  3. Financial governance and best-of-breed architecture. Financial traceability is built with each transaction, which makes the transactions and SOX governance flows highly traceable, especially friendly for publicly traded configure-to-order companies. 
Weaknesses
  1. Behind in cloud capabilities. While SAP has made tremendous advancements, the cloud ERP version is still behind its on-prem variant.
  2. Too big for smaller configure-to-order companies. Companies looking for a fully baked suite without internal IT capabilities will find it overwhelming.
  3. Limited last mile Capabilities and third-party pre-integrated options. The last-mile capabilities relevant for configure-to-order businesses, such as CAD, PLM, configurator, etc, would require third-party add-ons.

5. IQMS/DELMIAWorks

DELMIAWorks caters to configure-to-order engineering and plastic-centric enterprises with intricate inventory requirements. It integrates seamlessly with SolidWorks, also facilitating streamlined workflows and enhanced customer collaboration. However, it may not be the optimal choice for eCommerce or field service-centric firms seeking consumer-grade 3D configurator experiences or configurable service functionalities on multiple mobile devices. IQMS is better suited for smaller configure-to-order companies or larger entities as a subsidiary-level system. Thus, earning it the #5 spot among configure-to-order manufacturing ERP systems.

Strengths
  1. BOM structure is friendly for configure-to-order companies. configure-to-order companies that are heavy on engineering collaboration, including collaboration with customers, would find DELMIAWorks to be compelling.
  2. Best for configure-to-order companies on SolidWorks. With the same company as SolidWorks owning it, tighter and seamless integration of both products, which are built and maintained by the same vendor, is a huge plus.
  3. Technology – This is probably the most legacy solution of all on this list, with no announcement if they plan to modernize the technology.
Weaknesses
  1. Limited focus. The limited focus might be a challenge for configure-to-order companies diversifying their operations and being active with M&A cycles. 
  2. Limited ecosystem. The consulting base is extremely limited, with most resellers being CAD resellers and having limited experience in ERP implementation and cross-functional processes.
  3. It is not the right fit for holding and private equity companies as a corporate ledger. While a great subsidiary solution and a solution for pure-play configure-to-order manufacturers, it’s not the best fit for companies requiring diverse mixed-mode manufacturing companies or companies with complex business models.

4. IFS

Ideal for service-, project-, and asset-centric organizations, IFS is a great solution for highly engineered products particularly with WBS-centric workflows and long-standing programs. It would be ideal for companies requiring engineering collaboration and service-centric configurable quotes. Although, it might not be the best fit for eCommerce-centric consumer-grade 3D experience workflows. Despite these considerations, IFS maintains its rank at #4 on our list of top configure-to-order manufacturing ERP systems.

Strengths
  1. Unique program architecture tailored to track the costs of large configure-to-order programs. Unlike smaller ERP systems with a 1:1 relationship between a sales order and a project, IFS is designed to handle large programs where consolidated visibility would be critical without ad-hoc arrangements.
  2. Enterprise-grade field service and asset management capabilities. Especially suitable for configure-to-order companies because of their need to maintain expensive assets with complex workflows and scheduling requirements for field services.
  3. Unique financial workflows to support complex configure-to-order programs. Expensive products with configure-to-order operations require unique workflows, such as closing transactions financially at the line level, which might not be possible with ERP systems not designed to handle such transactions.
Weaknesses
  1. Limited focus. The limited focus might be a challenge for configure-to-order companies active with M&A cycles. 
  2. Limited ecosystem. Its presence and install base are still limited in North America compared to other solutions on this list.
  3. It is not the right fit for holding and private equity companies as a corporate ledger. While IFS can provide the best-of-breed capabilities in a tier-two architecture or can act as one solution, IFS might not be the best fit to be used just as the corporate ledger for large configure-to-order enterprises.

3. Epicor Kinetic

Epicor Kinetic is tailored for small-to-mid-size configure-to-order manufacturers, particularly in industries with formal manufacturing processes. It offers a simpler 3D configurator experience, eliminating the need for consultants to configure products. However, its configurator may lack extensive options and scalability compared to more complex counterparts like Infor CSI or LN. While it excels in its niche, Epicor may not be the best choice for consumer-grade 3D configurator or configurable services experience. Thus, securing the #3 spot among top configure-to-order manufacturing ERP systems.

Strengths
  1. Strong for configure-to-order comapnies with formal manufacturing processes. The simplicity of the configurator is especially appealing to companies with limited consulting and implementation budgets, combined with their BOMs, especially appealing for businesses with formal manufacturing processes.
  2. Strong with complex inventory needs. For configure-to-order companies that use product attributes not only to drive the production BOMs but also if these variables are used as part of the production processes and planning, Epicor inventory processes would be especially friendly.
  3. Microsoft look-and-feel. Epicor has a very similar look and feel to Microsoft ERP products.
Weaknesses
  1. Global financial operations. Unlike larger products that might support more than three layers of financial hierarchies, such as corp, subsidiary, entity, and business units, the limited number of layers would operationally inefficient workarounds, such as using sub-accounts for such traceability.
  2. Embedded experience with field service and quality. Despite recent acquisitions, the field service capabilities are not as embedded and proven as some of the other products on this list, making it challenging for service companies looking for a configurable service experience.
  3. Weak ecosystem and marketplace. Epicor takes a suite approach to its products while selling directly to its customers. This limits the overall consulting and marketplace penetration.

2. Infor CloudSuite Industrial (Syteline)

Infor CloudSuite Industrial (Syteline) combines enterprise-grade configurator experience for complex products. It uses the same configurator module as its larger counterparts, such as Infor LN or M3, and can provide 3D product experiences that are very similar to SAP Hybriswell as visual 3D assemblies with complex animations and product orientations. While the configurator is complex, the underlying inventory layers might struggle for companies that use configurable attributes as part of their MRP or production runs. It might not be the best fit for companies with WBS-centric processes. Thus, placing it at #2 on our list among configure-to-order manufacturing ERP systems.

Strengths
  1. Complex configurator with consumer-grade 3D experience. Ideal for companies seeking consumer-grade 3D experiences, such as the furniture or mattress industry, as well as companies in the aftermarket and field-services spaces requiring OEM BOMs to be exploded on consumer-facing websites for field service and part purchase.
  1. Support for configurable BOMs with images. The configurator supports image-based guided configuration, quoting, and estimation processes.
  2. Field service integration of configurable BOMs. The field service processes support configurable BOMs for parts and service departments, which might require visual guidance on OEM BOMs.
Weaknesses
  1. Limited WBS-centric support for configurable products. The process model does not have as comprehensive support for WBS-centric processes, making it not as great fit for complex products with long lead times and complex programs requiring operational collaboration along with the financial activities and milestones as part of the project.
  2. Limited support for complex inventory with MRP and scheduling processes. The MRP and scheduling processes has limited support for product attributes, especially when it comes to using them for planning and purchase, making it inferior fit for industries with complex industries such as metal or chemical industries.
  3. Weak ecosystem and third-party options. Similar to Epicor, Infor CSI takes the suite approach. So it might be harder to find integration with best-of-breed third-party ERP add-ons.

1. Infor CloudSuite LN

Similar to Infor CSI, Infor CloudSuite LN bundles the same enterprise-grade product and overcomes other limitations, such as WBS-centric processes and support for larger programs.LN also has superior support for international supply chain processes, including vendor collaboration, especially where vendor and customer collaboration might be required to enable the configurator experience. Thus, winning the #1 spot among configure-to-order manufacturing ERP systems.

Strengths
  1. Global operations. Infor LN is the only solution in the market that has sufficient layers of financial hierarchies and global trade compliance functionality pre-baked with products to support configure-to-order manufacturers exploring global financial and operational synergies. 
  2. Last-mile capabilities along with breadth of capabilities for diversified manufacturing business models. Configure-to-order verticals require deeper core ERP capabilities such as milestone and progress billing, operational tracking of programs, and consolidated view of costs of large programs not just as a report but also as part of the operational workflow without having users leave their transactional screens.
  3. Best-of-breed integrations offered out-of-the-box. Most tools that make-to manufacturer would require, such as HCM, PLM, data lake, ERP, WMS, TMS, and advanced supply chain planning, are all pre-integrated with LN.
Weaknesses
  1. Might not be the best fit as a corporate solution for holding and private equity companies. Holding companies as diverse as configure-to-order manufacturing, construction, and professional services may not be able to keep all of their entities on one solution and database.
  2. Legacy UI and Experience. Infor LN is a legacy solution with limited cloud-native capabilities such as universal search, mobile experience, etc.
  3. Weak Ecosystem and Marketplace. The consulting base and marketplaces are virtually non-existent for Infor LN.
+

ERP Implementation Failure Recovery

Learn how Frederick Wildman struggled with Microsoft Dynamics 365 ERP implementation failure even after spending over $5M and what options they had for recovery.

Conclusion

Achieving success in configure-to-order manufacturing ERP particularly demands extensive process and product model sophistication. When processes align with industry or consumer expectations, leveraging established standards simplifies product formalization, facilitating the development of processes around predefined norms. Implementing configure-to-order manufacturing ERP processes for operational efficiency or streamlined quoting requires significant reengineering of product models and business processes. Thus, choosing the right ERP system necessitates a meticulous examination of transactions and workflows to avoid implementation challenges. While this list provides valuable guidance, consulting an independent ERP consultant can significantly improve implementation outcomes.

FAQs

Top 10 Engineer-to-Order Manufacturing ERP Systems

Top 10 Engineer-to-Order Manufacturing ERP Systems In 2024

Engineer-to-order Companies: Engineer-to-order (ETO) manufacturing companies possess a distinctive blend of traits from various manufacturing models like project manufacturing and make-to-order. These entities are known for their intricate operations, spanning industries like equipment manufacturing, modular housing, or bridge construction. Distinguishing true ETO setups from construction-centric projects can be challenging due to overlaps. Despite these complexities, identifying an ETO company primarily hinges on its profound engineering focus.

Engineer-to-order Manufacturing Business Processes: The engineering process varies depending on the product type, often commencing with customer engineers providing initial drawings or specifications for desired machinery or equipment. However, these initial drawings typically require refinement through extensive collaboration between customer and vendor engineers until a satisfactory prototype and estimate are achieved. Additionally, the level of organizational maturity greatly influences the structure of Bills of Materials (BOMs). In nascent stages, companies may lack consolidated procurement and planning processes, resorting to project-specific ordering and planning. As such, selecting an appropriate ERP system hinges on the organization’s maturity level.

Top 10 Engineer-to-Order Manufacturing ERP systems

Engineer-to-order Manufacturing ERP Needs. Every ERP system operates within specific data model parameters. For instance, certain systems may necessitate revision numbers at the outset of a process. Without a formalized procedure for maintaining these numbers or adhering to engineering control processes, products requiring revision numbers may seem superfluous, leading to user adoption challenges. Alternatively, some products may not integrate engineering BOMs within the ERP system, presuming they will be housed in a CAD or PLM/PDM system. Failure to align engineering processes with SKU numbering or parts management can result in downstream BOM issues, necessitating ad-hoc solutions impacting the choice of an ERP system. So, which are the leading engineer-to-order manufacturing ERP systems for 2024?



The 2025 Digital Transformation Report

Thinking of embarking on a ERP journey and looking for a digital transformation report? Want to learn the best practices of digital transformation? Then, you have come to the right place.

Criteria

  • Definition of an engineer-to-order manufacturing company. These companies in the engineer-to-order ecosystem include manufacturers that are heavily engineering-focused in a variety of industries, including automotive, aerospace, oil and gas, custom machinery, and industrial automation. The list considers companies of all sizes in this ecosystem.
  • Overall market share/# of customers. The higher marketshare among engineer-to-order companies drives higher rankings on this list.
  • Ownership/funding. The superior financial position of the ERP vendor leads to higher rankings on this list.
  • Quality of development. How modern is the tech stack? How aggressively is the ERP vendor pushing cloud-native functionality for this product? Is the roadmap officially announced? Or uncertain?
  • Community/Ecosystem. How vibrant is the community? Social media groups? In-person user groups? Forums?
  • Depth of native functionality. Last-mile functionality for specific industries natively built into the product?
  • Quality of publicly available product documentation. How well-documented is the product? Is the documentation available publicly? How updated is the demo content available on YouTube?
  • Product share and documented commitment. Is the product share reported separately in financial statements if the ERP vendor is public?
  • Ability to natively support diversified business models. How diverse is the product in supporting multiple business models in the same product?
  • Acquisition strategy aligned with the product: Any recent acquisitions to fill a specific hole for engineer-to-order industries? Any official announcements to integrate recently acquired capabilities?
  • User Reviews: How specific are the reviews about this product’s capabilities? How recent and frequent are the reviews?
  • Must be an ERP product: Edge products such as HCM, CRM, eCommerce, MES, or accounting solutions that are not fully integrated to support enterprise-wide capabilities are not qualified for this list.

10. Rootstock

Rootstock caters to engineer-to-order centric SMBs, offering robust mobile-native capabilities atop the Salesforce platform. It is particularly fit for smaller engineer-to-order companies that heavily use the Salesforce platform for their CRM and field service solutions. It might also fit as a subsidiary solution for some entities that might prefer a unified user experience across the enterprise. Thus, given these considerations, Rootstock ranks at #10 on our list of top engineer-to-order manufacturing ERP systems.

Strengths
  1. Native integration with other salesforce products. Its strength Includes native integration with other Salesforce products such as Salesforce CRM and Field Service. This is especially beneficial for engineer-to-order companies with longer sales cycles already managing their sales and estimation processes on Salesforce.
  2. Mixed-mode manufacturing capabilities. While Rootstock might not have as comprehensive coverage for every manufacturing mode, it can support the make-to-order and make-to-stock needs of engineer-to-order organizations.
  3. WBS-centric manufacturing capabilities. Most engineered-to-order organizations also require WBS-centric capabilities for their operational project management needs, making these capabilities necessary for engineer-to-order organizations.
Weaknesses
  1. Finance and accounting. Rootstock’s core ERP capabilities are not as robust as those of other manufacturing ERP systems. Their accounting capabilities are not as layered and scalable, requiring ad-hoc arrangements.
  2. Reliance on third-party quality module. Depending upon the vertical that engineer-to-order organizations might serve and based on the architectural requirements, quality processes could be extremely critical at every touch point, including production, procurement, return, and engineering. Rootstock’s reliance on third-party modules may cause communication challenges, posing ERP implementation risks.
  3. Smaller Ecosystem. The ecosystem is relatively small for rootstock, with less than 500 installations. This could pose a risk in finding talent for future support and customizations.

9. Oracle Cloud ERP

Oracle Cloud ERP is uniquely positioned for construction and telecom-centric engineer-to-order manufacturing companies. While they share similarities with traditional engineer-to-order manufacturing organizations, the estimation and quoting process could be completely different. While the BOMs could come across as being similar, they are uniquely different. Oracle Cloud ERP is also a superior fit for companies that might also have PSA-like processes for such organizations that might combine consulting with project manufacturing. Thus, securing its rank at #9 on our list of engineer-to-order manufacturing ERP systems.

Strengths
  1. Robust finance capabilities for large, global Engineer-to-order manufacturers. Capabilities include having five layers of GL restrictions, multiple layers of sub-ledgers, and book closing requirements across divisions, especially relevant for larger Engineer-to-order businesses primarily interested in using Oracle Cloud ERP as a corporate financial ledger.
  2. Proven solution with large workloads. Large companies may process millions of GL entries per hour. These workloads may be even higher for engineer-to-order manufacturing companies, requiring them to decouple transactions as a single system might struggle to support, forcing them to best-of-breed architecture for such companies, an ideal fit for Oracle Cloud ERP.
  3. Ecosystem.  Oracle Cloud ERP has an ecosystem of experienced consultants who have the capabilities to handle the design and architecture of such complex enterprises.
Weaknesses
  1. Limited last-mile capabilities and engineer-to-order integrations. The last-mile capabilities and specialized integrations relevant to engineer-to-order businesses might require third-party add-ons.
  2. It’s not necessarily a manufacturing solution. Oracle Cloud ERP’s concentration in engineer-to-order businesses is limited, making this vertical a lower priority for Oracle compared to service-centric organizations.
  3. Overwhelming for SMB engineer-to-order manufacturers. The enterprise data model and financial layers might be overwhelming for SMB engineer-to-order manufacturers.

8. Acumatica

Acumatica is uniquely suitable for engineer-to-order organizations with its robust BOMs, support for make-to-order and stock processes, and strong capabilities for projects. While Acumatica might be a great fit for smaller engineer-to-order projects, complex machinery may require program-level support where each project might be mapped to a line item at a quote level, requiring mature capabilities for engineer-to-order verticals. These capabilities will be required when consolidated costing at the program level, and reporting will be key. Thus, given its pros and cons, Acumatica ranks at #8 among the top engineer-to-order manufacturing ERP systems.

Strengths
  1. Rich BOMs and scalable costing layers. Acumatica BOMs are highly organized and follow logical structure across the screens, making them highly scalable for engineer-to-order companies.
  2. Support for sub-assemblies and phantom. Acumatica has strong support for sub-assemblies, which is crucial for engineer-to-order BOMs, both for costing and scheduling. It also has strong support for phantoms, which is another huge plus, as most engineer-to-order verticals will have a substantial number of phantoms as part of their BOMs.
  3. Diverse capabilities to support the needs of multiple business models. The product can accommodate multiple business models in the same database, making it easier to explore synergies across different business models, including distribution, construction, and field services.
Weaknesses
  1. Limited global capabilities. The current multi-entity functionality might be limiting for engineer-to-order companies with operationally connected offshore locations.
  2. Limited mature manufacturing capabilities. Advanced features such as allocation layers or kanban are not built natively as part of the product, making it challenging for large engineer-to-order companies aiming to streamline their inventory.
  3. Multiple add-ons may be required for engineer-to-order manufacturing. Requires several third-party add-ons, such as MES, PLM, and quality, posing integration and communication challenges.

7. SAP S/4 HANA

Targeting large global engineer-to-order manufacturing companies, its product model is capable of handling most mixed-mode manufacturing, including product specifications and variants that are used not only for reporting but also for planning and transaction processing. SAP S/4 HANA excels in handling millions of transactions per hour, a requirement for companies on a Fortune 500 scale. Ideal for large publicly traded companies heavy on financial compliance and governance, it may not suit SMB manufacturing companies without internal IT maturity. SAP S/4 HANA enjoys a unique advantage for MRP-driven companies requiring enterprise-grade workloads intending to keep all of their entities in one database. Thus, ranking at #5 on this list of top engineer-to-order manufacturing ERP systems.

Strengths
  1. Enterprise product designed for engineer-to-order centric companies. The item master, product model, and inventory are especially friendly for engineer-to-order businesses because of scalable and modular BOM and costing layers.
  2. The power of HANA to run global operations end-to-end in one system. Our simple test of HANA’s capabilities with 100K serialized goods receipt found it to be faster than most systems out there. SAP S/4 HANA could process it in under 22 seconds, while Oracle cloud ERP took more than 18 mins for the same test. This is especially friendly for large engineer-to-order businesses aiming to run their consolidated global MRP runs in one system.
  3. Financial governance and best-of-breed architecture. Financial traceability is built with each transaction, which makes the transactions and SOX governance flows highly traceable, especially friendly for publicly traded engineer-to-order companies. 
Weaknesses
  1. Behind in cloud capabilities. While SAP has made tremendous advancements, the cloud version is still behind its on-prem variant.
  2. Too big for smaller engineer-to-order companies. Companies looking for a fully baked suite without internal IT capabilities will find it overwhelming.
  3. Limited last mile Capabilities and third-party pre-integrated options. The last-mile capabilities relevant for engineer-to-order businesses, such as CAD, PLM, configurator, etc, would require ERP third-party add-ons.

6. Microsoft Dynamics 365 F&O

Microsoft Dynamics 365 F&O excels in localizations where other focused solutions might not be available, providing only a few options for engineer-to-order companies. While Microsoft Dynamics 365 F&O has a very rich product model to support complex engineer-to-order operations, it might not have a complete suite and integrated options as focused solutions, such as Epicor Kinetic or Infor LN, requiring third-party add-ons for these capabilities. Despite being limited with suite capabilities, it will be more suitable for diverse engineer-to-order operations or companies with uncertain business models because of M&A activity. Hence, securing the #6 spot among the top engineer-to-order manufacturing ERP systems.

Strengths
  1. Richer core ERP capabilities for engineer-to-order companies in the cloud. Compared to other solutions that might have superior layers for other service-centric verticals, such as Oracle Cloud ERP, Microsoft Dynamics 365 F&O has a mature cloud version for engineer-to-order companies.
  2. Best-of-breed products integrated at the database level. While Microsoft has best-of-breed integration, such as CRM or field service, they might not be as directly relevant for engineer-to-order companies but will be useful for engineer-to-order companies with diverse business models. 
  3. Powerful ecosystem and marketplace add-ons. Microsoft has a talent and consulting base in countries where finding talent may be a challenge. 
Weaknesses
  1. Limited pre-baked integrations for engineer-to-order companies. The integration relevant for engineer-to-order companies such as PLM, CAD, MES, and configurator would require third-party add-ons, increasing communication and integration risks.
  2. Too big for smaller companies. The smaller companies would find it overwhelming with the configuration and approval flows built for large enterprises.
  3. Limited last mile capabilities. The last-mile functionality relevant to specific industry verticals, such as PPAP compliance or AS9100, might require substantial consulting efforts.

5. IFS

Targeting larger field service and MRO organizations, IFS is a great solution for larger engineer-to-order companies looking for best-of-breed field service and EAM capabilities atop corporate financial ledgers such as SAP or Oracle. It is also a great fit for companies managing large programs with very long lead times that might have constraints, such as finishing the complete value stream activity as part of the sales quote before starting on the new one, requiring complex relationships between sales quotes and programs that smaller systems might be able to support. Despite these considerations, IFS maintains its rank at #5 on our list of top engineer-to-order manufacturing ERP systems.

Strengths
  1. Unique program architecture tailored to track the costs of large engineer-to-order programs. Unlike smaller ERP systems with a 1:1 relationship between a sales order and a project, IFS is designed to handle large programs where consolidated visibility would be critical without ad-hoc arrangements.
  2. Enterprise-grade field service and asset management capabilities. Especially suitable for engineer-to-order companies because of their need to maintain expensive assets with complex workflows and scheduling requirements for field services.
  3. Unique financial workflows to support complex engineer-to-order programs. Expensive MRO operations require unique workflows, such as closing transactions financially at the line level, which might not be possible with ERP systems not designed to handle such transactions.
Weaknesses
  1. Limited focus. The limited focus might be a challenge for engineer-to-order companies active with M&A cycles. 
  2. Limited ecosystem. It has a limited presence and install base in North America compared to other solutions on this list.
  3. It is not the right fit for holding and private equity companies as a corporate ledger. While IFS can provide the best-of-breed ERP capabilities in a tier-two architecture or can act as one solution, IFS might not be the best fit to be used just as the corporate ledger for large engineer-to-order enterprises.

4. Infor CloudSuite Industrial (Syteline)

Infor CloudSuite Industrial (Syteline) targets SMB engineer-to-order firms with diverse SKUs and intricate subassemblies, offering a flexible BOM framework. While this flexibility aids from an engineering change control perspective, it can pose challenges for companies needing fluid subassembly structures without tight labor and operations coupling. Moreover, it’s less suitable for organizations with complex inventory needs, as inventory attributes are primarily for reporting, not planning. Despite its strong engineer-to-order features, its support for mixed-mode manufacturing, like project-centric operations, may lack depth. Therefore, placing it at #4 on our list of top engineer-to-order manufacturing ERP systems.

Strengths
  1. Support for both informal and formal BOMs and engineering processes. Infor CSI BOMs don’t mandate a revision number, making it easier for companies with relatively unsophisticated data models and engineering processes to use without going through the painful formalization of SKUs and BOMs. 
  2. Detailed and scalable costing layers. The costing layers scale well, especially for verticals where material pricing may fluctuate, requiring frequent readjustments, such as industries dependent upon steel. 
  3. Field service integration with the core manufacturing processes.  Deep composable serviceable units are built as part of the core solution with complex assemblies and back-and-forth interactions of channels to service units in the field.
Weaknesses
  1. Disconnected financial reporting experience. Unlike other products, the product does not embed financial reports and necessitates an external Excel interface, thus creating a patchy experience for users.
  2. Poor user experience and steep learning curve. While marketed as a cloud product, it has limited cloud capabilities, such as enterprise search and opening multiple tabs, making the experience non-intuitive.
  3. Weak ecosystem and third-party options. Similar to Epicor, Infor CSI takes the suite approach. So it might be harder to find integration with best-of-breed third-party apps.

3. Infor CloudSuite LN

Infor CloudSuite LN is a comprehensive manufacturing solution that combines the best of the most focused manufacturing solutions, especially engineer-to-order managing large programs, including WBS-based workflows, as well as distribution-focused capabilities for their parts business. Besides being comprehensive, it also has engineer-to-order-specific last-mile capabilities and pre-baked integrations such as PLM, CAD, CPQ, and more. Thus, securing its rank at the #3 position on our list of the top engineer-to-order manufacturing ERP solutions.

Strengths
  1. Global operations. Infor LN is the only solution in the market that has sufficient layers of financial hierarchies and global trade compliance functionality pre-baked with products to support Engineer-to-order manufacturers exploring global financial and operational synergies. 
  2. Last-mile capabilities along with breadth of capabilities for diversified manufacturing business models. Engineer-to-order verticals require deeper core ERP capabilities such as milestone and progress billing, operational tracking of programs, and consolidated view of costs of large programs not just as a report but also as part of the operational workflow without having users leave their transactional screens.
  3. Best-of-breed integrations offered out-of-the-box. Most tools that make-to manufacturer would require, such as HCM, PLM, data lake, ERP, WMS, TMS, and advanced supply chain planning, are all pre-integrated with LN.
Weaknesses
  1. Might not be the best fit as a corporate solution for holding and private equity companies. Holding companies as diverse as engineer-to-order manufacturing, construction, and professional services may not be able to keep all of their entities on one solution and database.
  2. Legacy UI and Experience. Infor LN is a legacy solution with limited cloud-native ERP capabilities such as universal search, mobile experience, etc.
  3. Weak Ecosystem and Marketplace. The consulting base and marketplaces are virtually non-existent for Infor LN.

2. IQMS/DELMIAWorks

IQMS is suitable for engineer-to-order companies because of its tight alignment and integration with SolidWORKS, which is heavily used with large mechanical equipment. Containing major components required for engineer-to-order companies as part of the suite, such as CAD, PLM etc, along with ERP, is a huge benefit for engineer-to-order companies limited on budget. IQMS would be an ideal fit for smaller engineer-to-order companies or for larger companies as a subsidiary-level system. Hence, contributing to its placement at #2 among engineer-to-order manufacturing ERP systems.

Strengths
  1. BOM structure is friendly for engineer-to-order companies. Engineer-to-order companies that are heavy on engineer collaboration, including collaboration with customers, would find DELMIAWorks to be compelling.
  2. Best for engineer-to-order companies on SolidWorks. With the same company as SolidWorks owning it, tighter and seamless ERP integration of both products, which are built and maintained by the same vendor, is a huge plus.
  3. Technology – This is probably the most legacy solution of all on this list, with no announcement if they plan to modernize the technology.
Weaknesses
  1. Limited focus. The limited focus might be a challenge for engineer-to-order companies diversifying their operations and being active with M&A cycles. 
  2. Limited ecosystem. It has a limited consulting base with most resellers being CAD resellers, with limited experience in ERP implementation and cross-functional processes.
  3. It is not the right fit for holding and private equity companies as a corporate ledger. While a great subsidiary solution and a solution for pure-play engineer-to-order manufacturers, it may not suit companies requiring diverse mixed-mode manufacturing companies or companies with complex business models.

1. Epicor Kinetic

Epicor Kinetic targets small-to-mid-size engineer-to-order manufacturers specializing in industries with formal manufacturing processes and complex inventory needs, such as automotive, aerospace, metal, fabrication, and medical devices. It is also equally deep in project-centric operations and distribution processes, making it ideal for diverse engineer-to-order operations. Despite recent developments, Epicor Kinetic might not best suit companies with global financial operations and deep field service operations. Nevertheless, it’s still one of the best engineer-to-order manufacturing ERP systems.

Strengths
  1. Strong for comapnies with formal manufacturing processes. Mandatory revision numbers and the BOMs driven by revision numbers would be especially appealing for formal engineering organizations familiar with similar formal structures.
  2. Strong with complex inventory needs. Companies that require multiple attributes that need to be part of the planning and MRP, such as metal, fastener, automotive, and aerospace, would find Epicor to be appealing.
  3. Microsoft look-and-feel. Epicor has a very similar look and feel to Microsoft ERP products, providing you with the same experience but with much deeper last-mile capabilities where other products might struggle.
Weaknesses
  1. Global financial operations. Unlike larger products that might support more than three layers of financial hierarchies, such as corp, subsidiary, entity, and business units, the limited number of layers would operationally inefficient workarounds, such as using sub-accounts for such traceability.
  2. Embedded experience with field service and quality. Despite recent acquisitions, the field service capabilities are not as embedded and proven as some of the other products on this list.
  3. Weak ecosystem and marketplace. Epicor takes a suite approach to its products while selling directly to its customers. This limits the overall consulting and marketplace penetration.
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Conclusion

Engineer-to-order manufacturing stands out due to its intricate blend of make-to-order and project manufacturing, coupled with complexities like field service and configure-to-order processes. Unlike make-to-stock businesses, which face challenges primarily in supply chain planning and demand forecasting, engineer-to-order operations grapple with complexities in estimation, engineering, and procurement processes. Selecting the perfect engineer-to-order manufacturing ERP system particularly demands a thorough evaluation of transactions and workflows. Opting for an incompatible system might result in implementation hurdles. While this list offers valuable insights, seeking advice from an independent ERP consultant can greatly enhance your implementation success.

FAQs

Top 10 Make-to-Stock Manufacturing ERP Systems In 2024

Top 10 Make-to-Stock Manufacturing ERP Systems In 2024

Make-to-stock Companies: Contrary to make-to-order enterprises, make-to-stock companies are often consumer-oriented, necessitating robust supply chain planning and potentially eCommerce capabilities. These companies span various sectors, encompassing both discrete and process manufacturing methodologies. Product portfolios may feature consumer staples like food items and household goods, as well as consumer electronics or automobiles. Material inputs can vary widely, particularly from plastics and chemicals to steel and organic ingredients. As long as products are stockpiled for future sale, they fall under the umbrella of make-to-stock operations.

Make-to-stock Manufacturing Business Processes: While many make-to-stock companies may incorporate elements of make-to-order processes, their product offerings typically lack the complexity found in engineer-to-order or project manufacturing setups. Given their retail or eCommerce-centric operations, robust supply chain planning is crucial, influencing the required system architecture and ERP functionalities. Despite simpler manufacturing processes, labor requirements may not be as extensive. Thus, resulting in less complex bills of materials primarily centered on ingredients.

Top 10 Make-to-Stock Manufacturing ERP Systems in 2024

Make-to-stock Manufacturing ERP Needs. The ERP requirements for make-to-stock operations can be influenced by various external systems like POS, S&OP, merchandising, planning, and eCommerce, depending on the system architecture. Given the consumer-centric nature of their products, make-to-stock businesses often rely heavily on logistics processes involving WMS and TMS, distinguishing them significantly from make-to-stock or engineer-to-order models. Unlike these models, make-to-stock processes typically entail less emphasis on configurator, CPQ, CAD, PLM, and PDM, as their products are comparatively simpler. Their bills of materials (BOMs) are less intricate, with fewer sub-assemblies and shorter lead times. Therefore, let’s explore the top 10 make-to-stock manufacturing ERP systems.



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Criteria

  • Definition of a make-to-stock manufacturing company. These companies in the make-to-stock ecosystem include manufacturers primarily following make-to-stock business mode in a variety of industries, including CPG, food and beverage, chemicals, automotive, aerospace, furniture, or building materials etc. The list considers companies of all sizes in this ecosystem.
  • Overall market share/# of customers. The higher marketshare among make-to-stock companies drives higher rankings on this list.
  • Ownership/funding. The superior financial position of the ERP vendor leads to higher rankings on this list.
  • Quality of development. How modern is the tech stack? How aggressively is the ERP vendor pushing cloud-native functionality for this product? Is the roadmap officially announced? Or uncertain?
  • Community/Ecosystem. How vibrant is the community? Social media groups? In-person user groups? Forums?
  • Depth of native functionality. Last-mile functionality for specific industries natively built into the product?
  • Quality of publicly available product documentation. How well-documented is the product? Is the documentation available publicly? How updated is the demo content available on YouTube?
  • Product share and documented commitment. Is the product share reported separately in financial statements if the ERP vendor is public?
  • Ability to natively support diversified business models. How diverse is the product in supporting multiple business models in the same product?
  • Acquisition strategy aligned with the product: Any recent acquisitions to fill a specific hole for make-to-stock industries? Any official announcements to integrate recently acquired capabilities?
  • User Reviews: How specific are the reviews about this product’s capabilities? How recent and frequent are the reviews?
  • Must be an ERP product: Edge products such as HCM, CRM, eCommerce, MES, or accounting solutions that are not fully integrated to support enterprise-wide capabilities are not qualified for this list.

10. Oracle Cloud ERP

Geared toward large global make-to-stock firms, Oracle Cloud ERP excels with high transaction volumes, especially when Oracle Cloud ERP might be used only as a corporate financial ledger while using other specialized solutions such as QAD or DELMIAWorks at the subsidiary level. With the retail-friendly TMS and WMS system along with the RMS component, Oracle Cloud ERP is especially friendly for make-to-stock businesses. Thus, securing its rank at #10 among the top 10 make-to-stock manufacturing ERP systems in 2024.

Strengths
  1. Robust finance capabilities for large, global make-to-stock manufacturers. Capabilities include having five layers of GL restrictions, multiple layers of sub-ledgers, and book closing requirements across divisions, especially relevant for larger make-to-stock businesses with several hierarchies across their retail divisions.
  2. Proven solution with large workloads. Large companies may process millions of GL entries per hour. The transaction volume is especially higher for make-to-stock businesses, especially if these transactions are hosted inside the ERP. 
  3. Ecosystem.  Oracle Cloud ERP has an ecosystem of experienced consultants who have the capabilities to handle the design and architecture of such complex enterprises.
Weaknesses
  1. Expensive consulting is required for make-to-stock integrations. While systems such as WMS, TMS, RMS, and S&OP are likely to be part of the suite, they will still require substantial consulting expertise to enable similar capabilities as might be available out-of-the-box with focused solutions such as DELMIAWorks or QAD.
  2. Limited industry-specific capabilities. Oracle Cloud ERP is likely to have industry-specific compliance required in certain verticals, such as plastic-specific capabilities with DELMIAWorks or automotive ERP capabilities with QAD.
  3. Overwhelming for SMB make-to-stock manufacturers. The enterprise data model and financial layers might be overwhelming for SMB make-to-stock manufacturers.

9. SAP S/4 HANA

Targeting large make-to-stock manufacturing companies with global operations, SAP S/4 HANA excels in handling millions of transactions per hour. The EWM and LE products from SAP are especially friendly for make-to-stock-centric businesses, supporting both embedded or decoupled architecture where make-to-stock businesses might have 3PL components as part of their business processes. Such businesses also require faster processing or movement of goods within warehouses. Despite the pros and cons, it secures its rank at #9 among the make-to-stock manufacturing ERP systems in 2024.

Strengths
  1. An enterprise-grade product designed for diverse manufacturing companies, including make-to-stock. The item master, product model, and warehouse architecture can accommodate the needs of most manufacturing business models, including make-to-stock.
  2. The power of HANA to run global operations end-to-end in one system. Our simple test of HANA’s capabilities with 100K serialized goods receipt found it to be faster than most systems out there. SAP S/4 HANA could process it in under 22 seconds, while Oracle cloud ERP took more than 18 mins for the same test. This is especially friendly for verticals such as electronics with serialized product offerings. 
  3. Financial governance and best-of-breed architecture. Financial traceability is built with each transaction, which makes the transactions and SOX governance flows highly traceable. 
Weaknesses
  1. Behind in cloud capabilities. Despite advanced technical capabilities such as AI, the last mile industry capabilities and operational functionality are limited in the cloud version.
  2. Too big for smaller companies. Companies looking for a fully baked suite without internal IT capabilities will find it overwhelming.
  3. Limited last mile capabilities and third-party pre-integrated options. The last-mile capabilities available with other ERP systems, such as QAD or DelmiaWORKS, would not be as strong with SAP S/4 HANA.

8. Infor CloudSuite Industrial (Syteline)

With its primary target market being make-to-order, Infor CloudSuite Industrial would be a great fit for companies with mixed-mode manufacturing processes, especially for products and business models where they would require equal depth in both processes. While Infor Cloud Industrial can cover both, it might not be the best fit for companies that are retail or eCommerce heavy because of its complex product model. It is also not the best fit for companies with complex inventory needs such as metal or plastics. Thus, with the primary target being SMB make-to-stock companies heavier in manufacturing, it ranks at #8 among the top make-to-stock manufacturing ERP systems in 2024.

Strengths
  1. Support for both informal engineering processes. This is especially friendly for make-to-stock companies without formal engineering processes or complex products. 
  2. Deep costing layers. While costing might not be the most critical for make-to-stock companies, it might be beneficial for companies with fluctuating costs, such as electrical components or steel manufacturers. 
  3. Field service integration with the core manufacturing processes. Verticals heavier in residential or field services would require tightly embedded field services with the manufacturing processes, making it friendlier for make-to-stock companies with field services operations.
Weaknesses
  1. Disconnected financial reporting experience. Unlike other products, financial reports are not embedded with the product and would require an Excel interface, creating a patchy experience for users. 
  2. Poor user experience and steep learning curve. While marketed as a cloud product, the cloud capabilities, such as enterprise search and opening multiple tabs, are limited, making the experience non-intuitive.
  3. Weak ecosystem and third-party options. Similar to Epicor, Infor CSI takes the suite approach. So it might be harder to find integration with best-of-breed third-party apps.

7. Infor CloudSuite LN/M3

Infor CloudSuite LN and M3 are two completely different products and target upper mid-market make-to-stock companies compared to Infor Cloud Suite Industrial. With the primary target market for LN being complex and engineer-to-order-centric manufacturing business models, it might be a good fit for make-to-stock companies with diverse business models. M3 targets retail, apparel, and chemical manufacturing companies – the majority of them are made-to-stock with heavy retail components. Thus, given their fit for many make-to-stock verticals, it ranks at #7 on our list of top make-to-stock manufacturing ERP systems.

Strengths
  1. Global operations. For LN and M3, there are very few comprehensive manufacturing solutions with a heavy global presence, containing capabilities such as global trade compliance and international supplier collaboration that are uniquely relevant for make-to-stock verticals. 
  2. Last-mile capabilities, along with the breadth of capabilities for diversified manufacturing business models. Make-to-stock with heavier distribution operations would require capabilities such as handling units that are natively built with both products.
  3. Best-of-breed integrations offered out-of-the-box. Most tools that a manufacturer would require, such as HCM, PLM, data lake, ERP, WMS, TMS, and advanced supply chain planning, are all pre-integrated with LN and M3.
Weaknesses
  1. It might not be the best fit as a corporate solution for holding and private equity companies. Make-to-stock companies as diverse as manufacturing, construction, and professional services may not be able to keep all of their entities on one solution and database.
  2. Legacy UI and Experience. Infor LN and M3 are both legacy solutions with technical limitations to provide the cloud-native experience with universal search, mobile experience, etc.
  3. Weak Ecosystem and Marketplace. The consulting base and marketplaces are virtually non-existent for both Infor LN and M3 if you need third-party best-of-breed pre-integrated solutions.

6. Plex

Adopting an MES-first strategy, Plex targets companies in the Toyota and Ford automotive ecosystems. Despite superior technology compared to other solutions on this list, Plex has fewer installs, primarily focusing on the automotive industry. The automotive industry, especially the large OEMs, where Plex is especially known, are generally made-to-stock, requiring joint collaboration with their suppliers, which might be overkill for simpler made-to-order businesses. Plex would be an ideal fit for MES-heavy make-to-stock manufacturers, especially in the automotive ecosystem, emphasizing more operational capabilities than the core ERP needs. Thus, securing its rank at #6 among the top make-to-stock manufacturing ERP systems.

Strengths
  1. Last-mile functionality for Toyota and Ford ecosystems. Tailored for manufacturers in the Toyota ecosystem (i.e., Toyota suppliers), Plex offers distinctive features, especially the compliance requirements that would require substantial consulting efforts on vanilla ERP systems.
  2. MES-first approach. Originating as an integrated MES solution, Plex boasts extensive MES capabilities. This appeals to make-to-stock companies handling processes traditionally within ERP, like quality, scheduling, and asset maintenance, providing a valuable shop floor perspective.
  3. Cloud-native UI and architecture. Similar to cloud-native alternatives like NetSuite or Acumatica, Plex features a cloud-native and mobile-friendly user interface.
Weaknesses
  1. Limited core ERP capabilities. While Plex lacks extensive finance and accounting capabilities for global organizations, it could be a great two-tier solution used at the plant level on top of Oracle and SAP as a corporate system.
  2. Limited make-to-stock manufacturing capabilities. While it might have some make-to-stock capabilities, it might not be the best fit for make-to-stock manufacturing companies requiring mixed-mode manufacturing capabilities.
  3. Limited ecosystem and consulting base. Plex has fewer installations and a minimal marketplace and consulting base compared to other manufacturing ERP systems on this list.

5. Acumatica

Tailored for manufacturing companies in the $10-100 million range, Acumatica suits make-to-stock manufacturers with relatively simpler global operations present in fewer countries. Acumatica has several advantages for make-to-stock manufacturers, including native integration with eCommerce systems and the availability of add-ons on its marketplace to augment its core capabilities. While the product and BOM model is relatively scalable to work even for make-to-order manufacturing, it would be more suitable for make-to-stock because of the missing advanced features such as Kanban or allocation layers, a crucial need for make-to-order operations. Thus, given its pros and cons, it ranks at #5 on our list of top make-to-stock manufacturing ERP systems.

Strengths
  1. Native integration with leading eCommerce platforms. Along with BOMs and manufacturing capabilities that are friendlier for make-to-stock verticals, it integrates natively with leading eCommerce platforms, a requirement for most make-to-stock verticals.
  2. Diverse business models but friendlier for discrete make-to-stock manufacturers. The product can accommodate multiple business models in the same database, making it easier to explore synergies across different business models, and is especially friendlier for discrete make-to-stock verticals because of its BOMs being aligned to discrete manufacturing.
  3. Cloud-native UI. Superior experience for teams using ERP primarily on mobile devices. 
Weaknesses
  1. Pricing. With make-to-stock verticals being consumer-focused, the consumption-based pricing might be more expensive due to the higher number of transactions.
  2. Process manufacturing capabilities. It might not be the best fit for make-to-stock verticals requiring process manufacturing capabilities, which would require thick add-ons, risking implementation.
  3. Limited global capabilities. The current multi-entity functionality might be limiting for make-to-stock companies with operationally connected offshore locations.

4. IQMS/DELMIAWorks

IQMS, tailored for plastics-centric operations, would be uniquely suitable for plastic extrusion make-to-stock manufacturing companies working for large OEMs in the automotive and aerospace verticals. IQMS natively supports the supply chain planning and S&OP operations for plastic-centric verticals. But it might not be the best fit for other discrete-centric make-to-stock verticals. IQMS would be an ideal fit for smaller make-to-stock companies or for larger companies as a subsidiary-level system. Thus, contributing to its placement at #4 among make-to-stock manufacturing ERP systems.

Strengths
  1. Great for plastic-extrusion make-to-stock manufacturers. While limited in its mixed-mode capabilities, it’s especially suitable for plastic-centric make-to-stock industries when it comes to unique scheduling requirements.
  2. S&OP planning capabilities are friendlier for make-to-stock verticals. Make-to-stock, especially process manufacturing such as plastic manufacturing requires unique CAD and PLM capabilities, along with the S&OP planning capabilities included with the suite.
  3. Technology – This is probably the most legacy solution of all on this list, with no announcement if they plan to modernize the technology.
Weaknesses
  1. Limited focus. The limited focus might be a challenge for make-to-stock companies diversifying their operations and being active with M&A cycles. 
  2. Limited ecosystem. The consulting base is extremely limited with most resellers being CAD resellers, with limited experience in ERP implementation and cross-functional processes.
  3. It is not the right fit for holding and private equity companies as a corporate ledger. It might not be the right fit for make-to-stock companies primarily using it as a corporate financial ledger.

3. Epicor Kinetic

Epicor Kinetic targets small-to-mid-size make-to-stock manufacturers specializing in industries with complex inventory needs, such as automotive, aerospace, metal, fabrication, and medical devices. While the product model is friendlier for formal engineering organizations, the complex inventory layers and distribution planning are included as part of the same solution, making it a fit for certain make-to-stock verticals such as metal, automotive, or medical devices. However, the requirement of formal engineering processes might discourage companies with SKUs without the need for revision numbers. Thus, securing their rank at #3 among the top make-to-stock manufacturing ERP systems.

Strengths
  1. Strong with complex inventory needs. Companies that require multiple attributes that need to be part of the planning and MRP, such as metal, fastener, automotive, and aerospace, would find Epicor Kinetic to be appealing.
  2. Strong support for distribution processes along with manufacturing. Distribution planning requires complex structures for bin numbers, a unique requirement for make-to-stock manufacturing companies that are heavier on distribution.
  3. Microsoft look-and-feel. Epicor has a very similar look and feel to Microsoft ERP products, providing you with the same experience but with much deeper last-mile capabilities where other products might struggle.
Weaknesses
  1. Global financial operations. Unlike larger products that might support more than three layers of financial hierarchies, such as corp, subsidiary, entity, and business units, the limited number of layers would operationally inefficient workarounds, such as using sub-accounts for such traceability.
  2. Support for process manufacturing. While Epicor Kinetic has a module to support process manufacturing, the capabilities are lean to support the operations of pure-play make-to-stock process manufacturers.
  3. Embedded experience with field service and quality. Despite recent acquisitions, the field service capabilities are not as embedded and proven as some of the other products on this list.

2. Microsoft Dynamics 365 F&O

Microsoft Dynamics 365 F&O excels in localizations where other focused solutions might not be available, providing only a few options for make-to-stock companies. It is uniquely suitable for make-to-stock companies with several TMS and WMS options along with S&OP that closely integrate with MS Dynamics 365 F&O. It can not only support both discrete and process verticals, but it also has very strong support for distribution-heavy operations, making it uniquely suitable for diversified make-to-stock operations. Therefore, given its pros and cons, it ranks at #2 on our list of make-to-stock manufacturing ERP systems.

Strengths
  1. Richer core ERP capabilities for make-to-stock companies in the cloud. Compared to other solutions that might have superior layers for other service-centric verticals, such as Oracle Cloud ERP, Microsoft Dynamics 365 F&O has a mature cloud version for make-to-stock companies.
  2. Support for both discrete and process verticals as well as complex distribution operations. Unlike other products on this list that can support only a few manufacturing business models, Microsoft Dynamics F&O supports both discrete and process as well as distribution operations.
  3. Powerful ecosystem and marketplace add-ons. Microsoft has a talent and consulting base in countries where finding talent may be a challenge. 
Weaknesses
  1. Limited pre-baked integrations for make-to-stock companies. The integration relevant for make-to-stock companies such as eCommerce and POS are not OEM owned, requiring third-party add-ons.
  2. Too big for smaller companies. The smaller companies would find it overwhelming with the configuration and approval flows built for large enterprises.
  3. Limited last mile capabilities. The last-mile functionality relevant to specific industries, such as plastic or medical, would be substantially limited, requiring third-party add-ons or custom development.

1. QAD

With QAD’s focus being primarily on mid-to-large automotive, electronics manufacturing, and life sciences companies, it is uniquely suitable for make-to-stock companies that are heavy on the supply chain. It might also not be the best fit for companies requiring mixed-mode manufacturing capabilities along with make-to-stock. While they have announced plans to advance their technology stack, the new version might take a while to be fully rolled out and available. Thus, securing its rank at #1 on our list among the top make-to-stock manufacturing ERP systems.

Strengths
  1. Global capabilities. While not as globalized and localized as other larger solutions, such as SAP S/4 HANA or Oracle, QAD is widely localized, supporting several countries that require global synergies and international supplier collaboration and supply chain planning.
  2. Supply chain suite + ERP. Combining capabilities that traditionally resided in a Supply Chain Suite, QAD includes trade compliance, TMS capabilities, and S&OP planning in its core solution. These capabilities are highly applicable for make-to-stock business models.
  3. Integrated best-of-breed capabilities. QAD offers best-of-breed integration that can support not only make-to-stock operations but also other mixed-mode manufacturing operations requiring integrations such as CAD or PLM.
Weaknesses
  1. Diverse business models. QAD’s limited focus poses challenges for holding and private equity companies with aggressive M&A cycles trying to keep all of their entities on one solution.
  2. Global corporate solution. While operationally strong, QAD may not be the best fit for companies seeking a global corporate financial solution.
  3. Weak ecosystem. QAD lacks a robust ecosystem, including limited partners and coverage for third-party add-ons and marketplaces.
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Conclusion

Make-to-stock manufacturing demands specialized inventory and supply chain planning solutions tailored for this sector. Not all manufacturing products are suitable for make-to-stock processes, especially those designed for discrete manufacturing. While a few products offer support for both discrete and process manufacturing along with distribution planning, the majority are geared toward specific business models, complicating the selection of software tailored for make-to-stock operations. Picking the ideal make-to-order manufacturing ERP system requires a meticulous review of transactions and workflows. Also, selecting an ill-suited system could lead to implementation challenges. While this compilation provides helpful guidance, consulting with an independent ERP consultant can significantly improve your implementation outcomes.

FAQs

Top 10 Food & Beverage ERP Systems In 2025 Quadrant

Top 10 Food and Beverage ERP Systems In 2025

Food and beverage companies require a distinct ERP strategy due to their unique product development, quality standards, and production processes. This diverse industry includes manufacturers, distributors, and retailers, each needing a customized ERP approach aligned with their specific operations. Even within this sector, product categories such as dairy and frozen foods differ significantly in ERP requirements. Understanding these differences requires analyzing transactions and their interactions with cross-functional datasets.

Food and Beverage Companies’ Business Processes: Unlike other retail segments, planning in this industry presents unique challenges, such as managing expiry dates and tracking lot/serial numbers. Additional complexities stem from constraints like weight serving as the primary Unit of Measure (UoM) and the necessity of catchweight processes. Compliance and quality control also have distinct requirements, with a strong emphasis on adhering to HACCP standards.

Food and Beverage ERP Requirements: Manufacturers in this sector depend on ERP systems that integrate seamlessly with PLM for product development and shop floor management. Many also operate under DTC and DSD business models, requiring an in-house fleet to accommodate unique storage and delivery needs. Scheduling complexities arise from bottlenecks like specialized furnace designs or recipe-driven processes, necessitating batching strategies. For retailers, ERP alignment with product management, merchandising, and planning is essential—similar to other retail sectors but with added complexity due to food and beverage compliance regulations. These industry-specific challenges play a crucial role in shaping ERP functionalities. Looking for the best food and beverage ERP systems in 2025? Check out this list for a great starting point!



ERP Selection: The Ultimate Guide

This is an in-depth guide with over 80 pages and covers every topic as it pertains to ERP selection in sufficient detail to help you make an informed decision.

10. ECI Deacom

ECI Deacom targets small food and beverage companies, particularly those heavily involved in eCommerce and DTC. Its processes are tailored to food and beverage or chemical-centric industries. Thus, making it less scalable for diverse food and beverage operations. Despite its strengths, the core ERP layers and data model are not scalable for companies seeking mature ERP capabilities. However, it suits smaller companies transitioning from QuickBooks with constrained implementation budgets. While not universally applicable, its relevance to specific smaller companies in the food and beverage sector earns it the #10 spot on our list of top food and beverage ERP systems.

What makes this ERP system a top choice for food and beverage companies in 2025? How does it excel in e-commerce, DTC, and last-mile delivery? Is it the right fit for your business, and does it support diversified business models? How does its financial backing and technical architecture compare to others? Can it handle supply chain complexities, pricing structures, and formulation management? Discover the answers and see how this ERP stacks up against the competition—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

9. Microsoft Dynamics 365 Business Central

MS Dynamics 365 BC targets SMB food and beverage distributors. And it’s especially suitable for food and beverage companies that require depth in supply chain and distribution processes, along with the platform’s flexibility to build last-mile functionality. While it might not have food and beverage capabilities out of the box, the underlying data model is friendlier for food and beverage companies. Because of this reason, the marketplace offers several options for food and beverage companies, including leading solutions such as Aptean Food and Beverage, securing its rank at #9 on our list.

How does this ERP system leverage its extensive ecosystem and add-ons to enhance food and beverage capabilities? What advantages does its native support for packaging serial numbers and lot tracking offer? How well does it handle supply chain complexities, bin allocation, and warehouse management? Can it meet the needs of food and beverage manufacturers despite lacking native formulation management and advanced production features? Are its add-ons as reliable and well-documented as those from OEMs? Get the full breakdown of its strengths, weaknesses, and how it compares to other leading solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!



ERP System Scorecard Matrix

This resource provides a framework for quantifying the ERP selection process and how to make heterogeneous solutions comparable.

8. SYSPRO

SYSPRO targets small food and beverage companies, both manufacturers and distributors. It can support both discrete and process manufacturing capabilities for food manufacturers owning a packaging line, requiring both of these business processes in one database. It also has a very strong alignment with eCommerce players prevalent in the food and beverage space, increasing the available integration options. While great for smaller operations, it is not suitable for large food and beverage companies with multiple entities. Despite these considerations, it still maintains the rank at #8 on our list of top food and beverage ERP systems.

How does this ERP system natively support formulation management, setting it apart from primarily discrete-focused solutions? How well can it accommodate diverse business models for smaller food and beverage manufacturers and distributors? What advantages does it offer in supply chain and finance, including unit of measure support, bin number capabilities, inventory valuation, and costing layers? Is it the right choice for larger companies with multi-entity operations, or does it have limitations in data sharing and suite capabilities? Are there any technical challenges users should be aware of? Get the full analysis of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

7. SAP S/4 HANA

SAP S/4 HANA caters to larger food and beverage enterprises, excelling in the large enterprise segment or adopting a best-of-breed approach for diversified capabilities. Its key strength is accommodating various global food and beverage business models within one database, but it may lack deep last-mile capabilities, relying on ISV solutions or elongating implementation times. While this reliance can be cost-prohibitive for SMB food and beverage companies, it aligns with the best-of-breed architecture needs required by large food and beverage companies, essential for transactional decoupling and accommodating diverse departmental needs. Despite these considerations, it maintains its position at #7 on our list of the top food and beverage ERP systems.

How does this ERP system provide superior financial control, traceability, and SOX compliance for large food and beverage companies? How well does it support diversified business models across manufacturing and retail? What advantages do its best-of-breed solutions, like SAP EWM for warehouse management, SAP TMS for transportation, and SAP Hybris for e-commerce, offer to larger enterprises? Does its lack of native last-mile functionality and required add-ons for route accounting and scale integration present challenges? Are its financial control processes overly complex for smaller businesses, making it a better fit for large organizations? Get the full breakdown of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!



ERP Selection Requirements Template

This resource provides the template that you need to capture the requirements of different functional areas, processes, and teams.

6. Oracle Cloud ERP

Oracle Cloud ERP, much like SAP S/4 HANA, targets larger food and beverage enterprises, excelling in the large enterprise segment or adopting a best-of-breed approach for diversified capabilities. Its strength lies in accommodating global food and beverage business models within one database, though it may lack deep last-mile capabilities, often relying on ISV solutions or extending implementation times. Unlike SAP S/4 HANA, Oracle Cloud ERP boasts higher penetration in the food and beverage verticals due to its existing install base with JD Edwards. The friendly data model and higher win rate make it a preferred choice. Aligned with the best-of-breed architecture, crucial for transactional decoupling, it secures its position at #6 on our list of the top food and beverage ERP systems.

How does this ERP system provide deep capabilities for large food and beverage companies, including international trade management and supply chain planning? What advantages does its vast talent ecosystem and widespread adoption offer for building custom food and beverage-specific functionality? How well does it support diversified business models across distribution and manufacturing? Does its limited last-mile functionality and industry-specific integrations require costly add-ons or custom development? Are its extensive financial control processes a benefit for large enterprises but a challenge for smaller companies? Get the full breakdown of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

5. Infor CloudSuite M3

Infor CloudSuite M3 caters to food and beverage companies in the upper mid-market. Its key strength is that it is a complete pre-integrated suite containing several components, including specialized PLM and a tailored supply chain suite. It’s a great fit for focused food and beverage companies with limited IT budgets but might not be the best fit for companies growing through M&A or with diverse business models. Despite these considerations, it maintains its position at #5 on our list.

How does this ERP system support global operations with robust financial hierarchies and built-in global trade compliance? What advantages does it offer for last-mile capabilities and diversified manufacturing business models, including deep PLM and vendor portal integration? How do its best-of-breed integrations, covering HCM, PLM, WMS, TMS, and advanced supply chain planning, streamline operations for food and beverage companies? Is it a suitable choice for holding or private equity companies with diverse business models, or does it fall short in multi-entity management? Does its legacy UI and weak consulting ecosystem limit its usability and scalability? Get the full breakdown of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

4. QAD

QAD focuses on upper mid-large food and beverage manufacturing companies seeking robust operational functionality beyond larger products like SAP S/4 HANA or Oracle Cloud ERP. However, it may overwhelm smaller companies in the sector. Historically, QAD faced limitations due to its technology, but an upcoming upgrade aims to address this issue. Despite the anticipated improvements, immediate availability remains uncertain, retaining its position at #4 on our list of top food and beverage ERP systems.

How does QAD support diversified business models by combining discrete and process manufacturing for food and beverage and packaging manufacturers? What advantages do its process manufacturing capabilities provide compared to similar products? How well does QAD serve mid- to large-sized food and beverage companies with its international trade management and supply chain capabilities? Does its technical architecture need modernization, and how might that impact its functionality? Is it truly suited for food and beverage manufacturers, given its focus on discrete manufacturing? How does its talent ecosystem compare to larger ERP systems like SAP S/4 HANA or Oracle ERP Cloud, and how might this affect implementation success? Get the full analysis of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

3. Microsoft Dynamics 365 Finance & Operations

Like Oracle ERP Cloud, Microsoft Dynamics 365 Finance and Operations targets food and beverage manufacturers and distributors in the upper-mid market and lower-enterprise range. It is not suitable for smaller to medium-sized manufacturers and distributors. The biggest plus of MS Dynamics 365 F&O would be its marketplace, allowing augmenting core capabilities with third-party add-ons and supporting many diverse business models, retaining its rank at #3 among the top food and beverage ERP systems.

How does this ERP system provide deep capabilities for upper mid-market and lower enterprise food and beverage companies, especially in global operations with talent constraints? How well does it support diversified business models like food processing and packaging line manufacturing? What advantages do its pre-integrated best-of-breed options, such as CRM and field service, offer for streamlining business processes and improving operational efficiency? Does its limited last-mile functionality pose challenges for food and beverage companies managing their own fleets, requiring additional integrations? Are its extensive financial control processes more suited for large organizations, potentially overwhelming smaller companies? Get the full breakdown of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

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2. Aptean Food & Beverage ERP

Aptean food and beverage ERP is a fully flavored pre-integrated suite for food and beverage manufacturers, including all the essential components as part of the suite, such as ERP, WMS, TMS, etc. One of the unique advantages of Aptean Food & Beverage ERP is that it’s built on top of Microsoft Dynamics 365 Business Central, therefore overcoming the challenges with the MS Dynamics 365 BC product. The food and beverage-specific IP and integrations created on top of MS 365 BC, along with the support from Aptean would be a huge plus for companies with limited budgets seeking a full suite. Thus, ranking at #2 on our list among the top food and beverage ERP systems.

How does this ERP system excel in food and beverage manufacturing, particularly in formulation management and batch manufacturing? How does its financial backing from a large private equity firm enhance its stability and long-term viability? What advantages does it offer over smaller ERP systems like Deacom or SYSPRO, with its deeper manufacturing and supply chain capabilities? Is it the right fit for businesses with diverse models, or might its customizations and process flows struggle to scale? How well does it integrate with other business models, and could its limited integrations pose a challenge? Does its smaller ecosystem hinder support and scalability compared to larger ERP providers? Get the full analysis of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

1. Sage X3

Sage X3 targets upper-mid to large food and beverage companies with less than $1B in revenue that seeks a replacement for other larger products due to their weaker operational support and overwhelming workflows. It is not as suitable for the smaller food and beverage companies that will have revenue under $50 million or the larger companies with a presence in more than 10-15 countries. While Sage X3 still maintains a large marketshare among food and beverage companies, it’s not receiving as much attention in Sage’s portfolio, which is primarily focused on the smaller segment and serving the accounting community as it is their primary distribution channel.

How does this ERP system serve large food and beverage companies with deep functionality for process manufacturing and distribution? What makes it particularly suitable for process manufacturing companies, and how does it support features like product families? How does its ecosystem of consultants with deep expertise in food and beverage validation enhance its implementation? Is it the right choice for smaller food and beverage companies, or might its complexity and integration requirements be overwhelming? How does its limited pre-integrated best-of-breed options compare to larger ERP systems like SAP S/4 HANA or Microsoft Dynamics 365 F&O? Does its smaller ecosystem of consultants and marketplace options hinder its scalability and support? Get the full breakdown of its strengths, weaknesses, and how it compares to other top solutions—download the full Top 10 Food and Beverage ERP Systems in 2025 report today!

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2025 Digital Transformation Report

This digital transformation report summarizes our annual research on ERP and digital transformation trends and forecasts for the year 2025. 

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