Industrial Manufacturing

If you are a warehouse-centric business such as distribution or manufacturing, automating your warehouses using barcode scanners is a must-have, especially, for growing companies. But why? To expedite your fulfillment processes and gain efficiencies. So do I need software to do that? Yes, a warehouse management system (WMS). It is a system or module that allows you to achieve your warehouses’ automation goals. Are they available for QuickBooks users as well? Yes, read on to learn your options.

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Why Do you need a WMS add-on for QuickBooks?

While QuickBooks is a great accounting system that provides a quick jump start to your accounting and finance processes, it’s limiting. With it, you might need to manage your operations manually (or with spreadsheets). Its design is not suitable for automating other business processes, such as managing your warehouse or fulfilling your orders.

As you grow, your operational processes could become overwhelming. The amount of churn required to fulfill your orders (or revenue collection being late) is due to the amount of bookkeeping or administration needed. As well as due to disconnected processes. These issues could lead to the need to increase your warehouse staff’s headcounts to fulfill your orders within time.

Even if you managed to increase your warehouse’s labor capacity to circumvent this challenge, some related issues might persist with customer orders. Issues such as customers not receiving the right items or too many customers returning their orders. This could lead to further problems such as an increased workload for your customer service department.

There could be several drivers why a company may look for a WMS add-on, such as 1) the perceived costs. 2) unqualified advice from unreliable sources. 3) perception of disruption to existing working processes. Or 4) perception of bandwidth required to change a component vs. big bang approach.

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Why is QuickBooks WMS add-on not the right solution?

Generally, two factors drive the need for a WMS system and why the above problems exist with businesses that use QuickBooks. 1) the need for automation of warehouse processes. And 2) the lack of necessary controls throughout business processes, which might be impacted by warehouse processes.

While challenging, even if you succeed in achieving your automation goals through a WMS add-on, these heterogeneous technologies may fail. But fail in what sense? To provide the necessary control that you would need in your processes.

There are two reasons why lack of control would be an issue with a WMS add-on. 1) QuickBooks is not designed to give control across your operational processes. And 2) unless an add-on is built using the same technology or supplied by the publisher (in this case, Intuit) that developed QuickBooks, the add-on would have limited control over someone else’s software.

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QuickBooks WMS add-on alternatives and their benefits

The right way to solve this problem would be to find an integrated option developed from the ground up for a company of your size. These integrated options, such as Acumatica or Infor CloudSuite Industrial (Syteline), would natively support the accounting and warehouse automation processes out of the box using the same code base. Their operational procedures contain built-in controls to ensure the consistency of items throughout the order-to-cash cycle. And avoid scenarios such as the mixing of orders or items.

If the costs are your primary driver, an add-on might appear to be a lucrative option in the short term. Over time, though, you will spend more due to maintenance costs as you will have to deal with multiple vendors and their terms and contracts. The price for finance modules with software such as Acumatica could be lower than QuickBooks due to their bundled offering. Plus, you have the option to grow with it by adding as many modules as you like, in the same technology built by the publisher as opposed to a third party.

On the other hand, in the case of time and effort. Irrespective of whether you purchase a QuickBooks’ WMS add-on or the integrated option, your accounting procedures are likely to be impacted. Why? Because you are likely to have several ad-hoc processes unique to your business due to the lack of enforcement provided by QuickBooks. The WMS add-on would require you to standardize them as most companies, including these third parties, design their code using standard practices commonly used in the industry. For this reason, whether you consider an add-on or the integrated option, your perception of saving time or money would not be a reasonable reason to buy a WMS add-on.

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Wrapping up!

QuickBooks’ design doesn’t support the operational processes of a growing company. It’s a small accounting system designed to jumpstart your accounting processes. Rather than creating patchy architecture by adding add-ons for your critical processes and spending more in the long term due to its consequences, you should find appropriate software for your stage once you outgrow QuickBooks. Adding an add-on will only make your problems worse!

Finding a suitable ERP system for your company and going through the long ERP purchase process could be stressful because of the unforeseen risks and required persuasion. The first time is even more difficult. So, how do you start the process? The first question you might have is about the steps involved in the ERP purchase process.

While the process may vary depending on your industry’s unique requirements or business situation, there are similarities. This comprehensive review will help you understand the commonly used stages involved. As well as your roles and responsibilities in the process, and strategies for championing internally with success.

Generally, the ERP purchase process contains the following phases for an SME buyer:

1. Introduction call
2. Detailed discovery with the champion
3. High-level demo
4. Site visit
5. Detailed discovery with individual SMEs
6. Scripted demo
7. Optional: POC/Technical integration demo
8. Optional: Day-in-the-life demo
9. Scope discussion
10. SOW walkthrough and negotiation

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1. Introduction call

The ERP Purchase Process typically begins with an introduction call with an ERP consultant. The purpose? To assess if their products might be the right fit for your needs. This call will identify a few ERP consultants you may want to potentially select for the next round. Most ERP consultants will keep these calls brief for 30-45 mins over the phone.

If you are talking to an ERP publisher directly, the first few calls would be to assess your needs. And identify a suitable product before introducing you to a solution consultant or a reseller. Some famous publishers include Infor, Acumatica, Sage, SAP, Oracle, Microsoft, etc.

Tip: If you are not familiar with ERP publishers and resellers’ relationships, publishers produce the product. In contrast, resellers are local distributors responsible for reselling them. Since resellers’ business models allow them to serve their local customers at much lower costs with specific expertise for your industry and geography, most ERP publishers don’t sell directly to consumers like you. For this reason, you need to work with a consulting company or a reseller. You might be able to save some time for yourself by calling a reseller directly. And avoiding the process of a fortune-500 company, as most publishers are relatively large organizations and busy chasing much bigger customers.

As you progress with your discussions, you may want to create a sheet similar to below to keep track of things and your ERP purchase process organized.

Tip: Note that secondary research is one of the most critical columns of this sheet. While resellers might answer most of your questions during your calls with them, the secondary research column would help assess their credibility. And vet their knowledge of the market and their products. We recommend performing this research before contacting them by reading credible blog sources such as ElevatIQ. As well as watching YouTube videos, and reading online reviews on G2Crowd and Capterra.

While we have shown ten different consultants in the above sheet, our recommendation would be to assess the time you want to spend on your ERP purchase process. And choose the number of consultants accordingly.

Some customers like to select five to six consultants initially, while others opt for more. As for the initial screening, closer to five is a good number without wasting unnecessary time while having enough samples for your comprehensive review.

Tip: If a partner seems to be overcommitting with your demands, it’s very likely that they might just be overpromising. And it might increase the risk of delivery. Understanding these nuances could help find the right partner for your project.

After finalizing the consultants’ list for the next round, you might want to develop an initial matrix to compare the consultants’ capabilities. This matrix will evolve as you conduct more discussions. From our experience, the most efficient matrix is straightforward. Focusing primarily on the most critical success factors essential for your business operations.

For example, are some of your production processes outsourced? The product under consideration may not work for your business processes if it doesn’t support outside process management capability. On the other hand, if you have to opt between e-commerce and payroll integration, you may want to select e-commerce integration over payroll if your business is customer-facing, high volume with fewer employees. Similarly, payroll integration may be more critical for you if your business is service-oriented with low volume.

Once you have concluded calls with all of your consultants, you might want to document a refined understanding of your needs. And compare them with your initial secondary research. If a consultant is too far off with their claims, they may not be the best fit. Why? Because they might be overselling their capabilities.

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2. Detailed discovery with the champion

After the initial intro call, where the intent is to assess the fit, the discovery call is slightly detailed. The purpose of a discovery call is three-fold:

• Continue evaluating if the product remains fit for your business
• Alignment on the size and complexity of your project
• Identify the scope for the demo

The initial discovery calls could be up to two to four hrs long with each consultant and the product. During these calls, the consultant will dig deeper into your business processes such as order-to-cash or procure-to-pay. As well as may invite a few subject matter experts with specific expertise to help from their side.

Their purpose is to get enough details from your side to meet the above three objectives. Not sure about some of their questions? Are these discussions highly detailed? You may want to ask a couple of process owners from your side to join.

Tip: most consultants are likely to have similar questions, so you might want to prepare a brief package right after your first calls to save time. However, the meetings are still necessary to make it interactive with each consultant to ensure that you don’t miss critical details and find surprises later.

To provide you a more profound sense of the discovery meeting, below is a sample of questions related to a few business processes the consultants generally ask during their interviews. However, they will tailor these questions based on their understanding of your business.

To use your time effectively, most credible consultants pre-research their customers. They might share their understanding to demonstrate their expertise in your industry and save you time in repeating generic details. If a consultant can relate to your business, he/she is likely to be experienced with similar companies or well prepared.

Tip: if a consultant asks unnecessary questions such as “tell me how you do your business, ” it could be a red flag as it shows their lack of diligence and preparation on their end.

Upon the conclusion of this call, the consultants might ask you to share sample documents such as sample invoices, order forms, etc., allowing them to do the second-level check and eliminate high-risk areas before committing to showing you a demo in the next step.

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3. High-level demo

In some cases, this step could be part of the stage above, depending upon your preferences and your consultants’ approach.

The purpose of this demo is to show you the product without any configuration or customizations tailored to your business process or data. This demo also helps you relate to the previous step’s questions better and assess if you are still confident in the product’s and consultant’s capabilities.

This demo is for the audience who may have prior familiarity with an ERP system such as controllers, CFOs, or IT directors. By contrast, scripted demos described below would be more suited to the audience without any prior background with the ERP systems to help them relate better. For this demo, you may want to invite only a couple of key members.

The phases that follow the high-level demo would require more time commitment from your team members, so you may want to limit the finalists to 3-4 consultants for the next round. However, you may not want to announce the winners just yet in case the primary ones drop out, or you no longer feel comfortable continuing with previously selected consultants.

4. Site visit

This step is the most critical of the discovery process, especially if you are a manufacturing or distribution business. This step helps consultants visualize and understand your business processes by watching the field crew remove the project risks because of miscommunication or misunderstanding.

Tip: If a consultant does not commit to an on-site visit, you might not want to continue with them. An on-site visit helps acquaintance with your consultant better and aligns the project and processes’ scope.

This visit could also be an excellent opportunity to introduce your team to consultants to get a second opinion. Sometimes combined with the other steps, this stage could be a perfect opportunity to interview each process owner in detail, do an in-person demo, or collaborate in workshops to understand your business processes better.

5. Detailed discovery with SMEs

As a champion, you might want to watch your team members’ time to make the process efficient. The process owners may be busy with their day jobs and might not cooperate with you if you ask for meetings too frequently. For this reason, it is crucial to limit the finalists to 3-4 consultants.

The purpose of these meetings is to get more in-depth insight into high-risk areas. These meetings also allow you to respond to consultants’ previously unaddressed questions and validate your shared details. The consultant might want to have a couple of these meetings depending on your process’s complexity and your consultant’s comfort level.

The consultant might ask to share data from individual process owners for the scripted demo if required. The purpose of this data is to help them visualize the process from their perspective utilizing their data.

This step also provides an opportunity to agree on the demo’s scope and structure/scenarios so that there are no surprises during the demo.

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6. Scripted demo

A scripted demo helps you provide a better sense of the platform by tailoring it to your business process and data. This step is perhaps the second most critical step of the ERP purchase process. It will also require the most time from your team.

A scripted demo could be anywhere from 4-8 hrs, depending upon the scope of the demo. During this step, the consultant also puts substantial effort, typically 1-2 weeks, to customize the demo instance to agreed sample processes.

This step provides an excellent opportunity for you to invite as many members to offer them first-hand experience tailored to their day jobs. You may like to divide it into phases with specific functional areas (such as finance, manufacturing, sales, and purchasing) and invite appropriate team members to their respective sessions to effectively utilize their time.

This step allows you to uncover risk areas that you may not have thought of before and may want to address before committing to the product and the partner.

After reviewing the scripted demo of 3-4 finalist consultants, you may want to meet with your team to get a second opinion. Their concerns could be about the capabilities that they didn’t quite understand or relate to their functions.

7. Optional: POC/Technical integration demo

This step is typically optional and only applicable if any processes require customizing the product that consultants cannot demo with the out-of-the-box processes.

In that case, you may want the consultant to put together technical feasibility documentation/presentation to ensure that the consultant has thought through the solution and has removed any significant technical risks.

8. Optional: Day-in-the-life demo

This step is also optional and only applicable if your decision-makers can’t relate to the product for their day jobs. In this step, the consultant will sit with your teams, such as sales or purchasing, and show them how they would be spending their day with the product.

Some of your team members may not have had an opportunity to talk during the scripted demo. They might be more comfortable sharing their concerns and opinions in these 1:1 meetings.

9. Scope discussion

Before this discussion, the consultant may have presented the ballpark numbers for the implementation.

This discussion allows you to confirm the details such as # of users required, their roles, and appropriate licenses, the modules you would need. It also provides a chance to validate the processes to be implemented, the systems to be integrated, and the data elements you want to migrate.

These details will help the consultant to put together a detailed quote about software as well as implementation.

10. SOW walkthrough and negotiation

During this step, the consultants will prepare a detailed SOW that will include the following topics:

• Scope
• Implementation plan/schedule
• The final quote of the software as well as the implementation
• Payment terms and schedule
• Roles and responsibilities of each party
• Details about the training and support

Each consultant will walk you through their proposal. Your goal here should be to engage with a consultant with the most realistic plan and cost expectations.

Each consultant might propose different models of delivering the project. Some consultants might opt for a fixed cost, other ones might go for time and material, while the rest may have a fixed fee per month or day.

Each model has its pros and cons. While the fixed cost model may appear most lucrative from your perspective, it comes with significant challenges and is not the right fit for everyone.

Reviewing these models and their risks will allow you to make a prudent decision for your company.

Conclusion

As with any expensive purchases and initiatives that require cross-functional collaboration, be ready for ups and downs, and embrace it as a learning experience. Once you have gone through the process and felt the benefits first-hand, the process might not feel stressful and frightening.

When you are ready to go through the process, this review will provide a better understanding of the process and help you avoid potential risks.

Software demos suck. A scripted ERP demo sucks even more. They suck for everyone, irrespective of which side of the table you are on. While scripted demos reduce the transition for ERP buyers, they are not best suited to identify the right ERP software for your business. This article will help you learn why scripted demos aren’t the best and what you can consider instead.

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What is a scripted ERP demo?

If you are not familiar with a scripted demo concept, it is one of the critical steps of the ERP purchase process to demonstrate the capabilities of an ERP system.

To prepare for this demo, your consultant might ask you to share a sample dataset that may consist of a set of items, customers, and vendors. They would use this dummy data and a few basic scenarios to configure a demo instance. This step would help align the expectations of the demo meeting.

How long is typically a scripted ERP demo and what it entails?

Typically a scripted demo could be between 4-8 hrs depending upon how much time you want to spend with each ERP vendor. During the demo, it is nearly impossible to cover each scenario in detail. Doing so might be overwhelming for your audience, especially if you are newer to ERP systems.

As part of these demos, ERP consultants typically like to cover only basic processes such as order-to-cash or procure-to-pay. Or they might show how to manufacture one of your products in the new ERP system.

Scripted ERP demos are a complete waste of time.

The scripted demos aren’t the best reflective of the capabilities of an ERP system as basic processes tend to be similar in most ERP systems. The critical differentiator among ERP systems is their planning capabilities.

With so many details thrown your way as part of ERP demos with each vendor, you are likely to be confused, and you might end up choosing a misfit ERP system based on the performance of the presenter or their understanding of your business. These factors are essential but not as critical as selecting the right ERP system for your business.

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Sharing a sandbox could be a potential option and a viable alternative for scripted demos.

The frustration with scripted demos is not new. Due to the lack of alternatives, they are still widely used during the ERP purchase process. Some ERP vendors with smaller, prescriptive products have recently started sharing a sandbox to try their products. While this approach could be an excellent alternative for more straightforward products, it may not work for more extensive, highly customizable products.

The sophisticated counterparts require a bit of training before you could use them. Just because you are not able to use such products doesn’t mean that they could be any inferior or perceived as hard to use. It just means that you need to be trained in them. For some ERP vendors, this approach may not even be feasible as provisioning an instance and granting access to it could be highly expensive, and they might not be able to provide it during the sales process. You might lose on a fantastic product just because they cannot share a sandbox in this approach. Therefore, trying ERP systems in a sandbox is not a viable alternative for a scripted demo.

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Collaborative demos are a more promising alternative to scripted demos.

With the advancement of remote technologies such as Zoom, a new pattern has emerged among recent customers with the request for a collaborative demo. A collaborative demo refers to a process where you, as a demo attendee, use the system while your consultant guides you using annotations (check #7 in this article if you are not familiar with the concept of annotations).

Your consultant would click each annotation to guide you where they want you to click. You would then follow it by actually performing that operation on a live system–similar to “assisted driving” in the real world. Irrespective of whether you prefer to meet in an in-person setting or virtual, this approach could be equally helpful. You don’t have anyone watching your shoulder as you are using the system but still getting enough guide sticks to maneuver around the system.

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Isn’t a collaborative demo just a better version of a scripted demo?

A collaborative demo uses the best practices of a scripted demo, such as aligning the dataset and scenarios and the overall flow of the meeting.

The only difference between a collaborative and a scripted demo is that rather than you watching your consultant drive, you drive yourself with assistance.

How to make a collaborative demo successful?

For a collaborative demo to be successful and for your team to get an immersive experience, you need to ensure that most of your team members use the system in turn. So, they can compare how each of the systems feels, or maybe come back for more of these sessions to refine their understanding once they are through their initial comparison.

Our recent collaborative demos have been widely successful as the customers don’t have to sit through boring monologues for eight hours. The workshop-style collaboration encourages participation from your users and helps them better understand the concepts while appreciating the deeper capabilities of various systems.

Conclusion

A collaborative demo is an excellent replacement for a scripted demo. You can even argue that it is just a better version of a scripted demo. Collaborative demos can help you understand and appreciate the system’s capabilities better.

The best part about collaborative demos is that you will no longer feel that the ERP demos suck. They could be enjoyable if done right.

“The ability to learn faster than your competitors may be the only sustainable competitive advantage,” says Arie de Geus of Shell Oil. And the best way to assess whether you are ready for something is by reviewing your competitors, especially if you are unsure. This article outlines most scenarios when other businesses consider upgrading their ERP systems. It will help you explore your journey by learning from your competitors.

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To prepare this list, we have analyzed a random sample of 45 companies from our client base. And their triggers of the need for an ERP system. This chart represents the results of that analysis. “Outgrowing current systems” seem to be the leading factor while “management changes” seems to be the second biggest factor.

Understanding these triggers and the core reasons behind them will help you identify opportunities for your company. One thing you might not want to do is to miss the opportunities just because of unawareness.

1. Outgrowing current systems

This seems to be the top reason why companies usually look for a new ERP. ERP systems are designed based on the size of a company, industry, etc. What are the major variables for selecting the right ERP system? How much planning would you need for your company, as ERP systems are primarily responsible for planning?

Installing an ERP for the first time? You may be aiming for the ERP upgrade to last the next 10-20 years. This is rarely true, though, especially if you are a growing company. Also, as you grow, the need for planning changes every couple of years. For example, a small company with a revenue of $50M? You will be overplanning if you plan like a large company with a revenue of $5B company. This planning may also be counter-productive.

Similarly, an ERP that is designed to assist with the planning of a large company may not be the best fit for a small company or vice versa. Every couple of years, your need for planning changes. And so does the need for an ERP system that is suitable for the size of your company.

Think of it this way, if you are single and the only reason why you need a car is to commute to work then Corolla may be enough. A truck may be overkill. However, if you are in a moving business where you have to carry heavy goods then Corolla may not be enough. As with vehicles, you need to choose the right ERP system depending on the stage of your company. And once you outgrow it, you need to plan the upgrade.

This is why companies outgrow their systems every couple of years and why this is a predominant reason for a switch.

2. Management changes

This is among the top two reasons for a new ERP project. Once a company hires a seasoned controller, CFO, or IT executive, they hire them as current management feels that their business has room to be organized and streamlined. These executives need to have the necessary experience to take the company to the next level.

For example, as the company grows, it might be pursuing several compliance certifications. Such as HIPAA or 21 CFR Part 11. As well as end-to-end traceability. Until now, they may have been able to manage the manual processes as they were small. Now management may feel that with growth, the manual processes could be inefficient and risky. And the executives will be responsible for automating these processes.

These executives may have worked for a larger organization and used a sophisticated ERP system firsthand. The goal is to use to get inspired by that experience and streamline the current business. This is why management change is the second most common reason for a new ERP.

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3. Isolated systems with a lack of real-time information

While this reason could be thought of as similar to outgrowing the current system, this is listed as a separate item. These companies might not be growing as fast, but they might be operating on isolated systems. Such as QuickBooks or Sage as their accounting system. Epicor or Mysis is the manufacturing add-on, and there are a couple of Shop Floor and WMS add-ons. This architecture may be able to meet the needs of a small company with under $5M in revenue. It may be harder to grow afterward, however, as there will be significant duplication of data. And analytical work required to produce real-time data for their sales, operations, and finance teams.

The driver here is not necessarily the outpaced growth but it’s the architecture of ad-hoc systems. Real-time information across the processes is needed. An example of real-time information would be:

• Which inventory items are in the stock that the sales team can comfortably use to commit to the customer?
• What is the profit margin on each item that is being sold? And if there may be a product mix that might allow them to earn a higher profit margin without losing the sale?
• Which regions sell the products with the highest profit margin and which are the highest-grossing?

This information is typically gathered in the form of delayed reports in the case of the architecture of disconnected systems. With a fully integrated system, you can get this information with a bunch of clicks. Getting this deep insight is a huge value for a company that has never had access to such information. And this is why this is the third reason for a new ERP.

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4. Startups getting ready for commercialization

Some startups might spend a significant amount of time in the R&D phase. For example, a new battery manufacturing technology company, a new solar panel, or a medical device. Once they are ready for commercialization, they will be in high demand by other manufacturers or distributors who want to take advantage of the new technology and commercialize the products before the market becomes too crowded.

The startup would need to ramp up its manufacturing capacity at a very fast pace and manage its fulfillment process. Startups such as these experience a significant amount of growth in their early years, and in most cases, they will be growing faster than their peers.

To manage this growth, they like to be on an ERP system before their commercialization and this is why this is another reason why companies look for a new ERP.

5. Manual processes, limited traceability, and overreliance on Excel

There are two groups of companies that fall into this category. Some of these companies could be traditional companies that’s been running like this for decades but with changing times they feel that they could be benefited by digitizing their processes. The other category of companies could be the smaller companies under $5M that never needed a system as they could manage their business on paper or spreadsheets until now but now it’s becoming unmanageable.

Both of these groups exhibit similar behavior in terms of their processes. Their processes are overly manual or they utilize spreadsheets to manage their end-to-end processes. These companies feel that they can’t grow with these manual processes or they feel that they could be growing faster if they didn’t have as many bottlenecks in their processes. This is why is also the reason why companies look for a new ERP.

6. The existing ERP was a misfit

Companies in this group would install an ERP, but the vendor or the consultant may have failed to understand the business of the company and installed the wrong ERP. For example, most ERP systems specialize in certain industries. They typically are cheaper in those industries and have lower implementation risks, as they have been proven there. Let’s take an example of the Acumatica ERP system. It specializes in certain industries, such as manufacturing, distribution, field service, and construction.

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Infor CloudSuite Industrial (Syteline), however, focuses on very specific manufacturing industries such as Automotive, Electronics/Electrical Manufacturing, Aerospace and Defense, Medical devices, Windows and Door Manufacturing, and Industrial Machinery and Automation. If a consultant misunderstands the requirement of a distribution company and recommends Infor CloudSuite Industrial (Syteline) ERP for them, it would be a terrible fit as it is not designed for distribution companies. Similarly, if an ERP that has deep specialization in a specific micro-vertical will be far cheaper than a generalized ERP.

The reason why this is also a reason for a new ERP is that most ERP consulting firms specialize in only one ERP system, and sometimes it’s hard for them to know if they might be overcommitting with the only system they might be expert on. This is why it is important to work with a consulting firm such as ElevatIQ, which specializes in multiple ERP systems, so they can recommend the most appropriate option for you based on your business model and needs.

7. Homegrown systems too expensive or limiting

Since ERP engagements are one of the most intimate relationships where ERP consultants are likely to know most about their business, some companies don’t feel like working with these consultants as they feel that their business processes are unique and they don’t feel comfortable standardizing them and aligning them with industry-leading practices.

From our experience, we notice this issue only with smaller companies. Once a company grows beyond $30M in revenue, they usually focus on its core expertise and outsource other processes. For example, for a manufacturing company, volume or precision manufacturing could be their core expertise. Similarly, for a distributor, scaling their supply chain and optimizing their operations could be their expertise.

The homegrown systems are also not as agile as some of the modern cloud ERP systems such as Infor CloudSuite Industrial (Syteline) and Acumatica. They could also be very expensive. This is why these companies look for a new ERP system when their homegrown system becomes too expensive or limiting.

8. The current system going out of support or the publisher got acquired

This is also among one the chief reasons why companies look for a new ERP system. For example, Macola and Infor Point.Man are expected to go out of support very soon and most businesses that were on these systems would need to find a new home.

If publishers don’t have enough install base or not growing, they are likely to go out of business. This is why it is important to check the financial standing of the publisher. They might also get acquired by larger ERP players. For example, Point.Man was acquired by Infor. If this happens, in some cases, the companies that are acquiring may decide to kill the product and move to some of their other ERP systems, such as Infor CloudSuite Industrial (Syteline). Sticking with an outdated ERP may be riskier, and this is also the reason why companies are looking for a new ERP.

9. The modern systems are cheaper than maintaining the old one

This reason is similar to the homegrown case but the difference here is that you might be on another ERP system such as Microsoft GP or SAP Business One with significant customization by the reseller that may have become expensive to maintain over time due to hardware costs, maintenance, and upgrades required.

Cloud ERP systems such as Acumatica or Infor CloudSuite Industrial (Syteline) are far cheaper due to economies of scale and because the industry-specific functionality is built as part of the product.

The customized legacy systems may not have enough market share to provide the same economy of scale that publishers such as Infor can offer through their industry-specific editions and this is why this is also the reason why companies look for a new ERP to reduce their annual spend.

10. Significant changes in the habits of the workforce

Each demographic demonstrates specific habits. For example, older generations are not as tech-savvy and they might be fine with command-based legacy ERP systems. The newer generations, however, are used to modern technologies with intuitive interfaces on their mobile devices.

Most legacy systems such as Microsoft GP or Macola were not mobile-friendly as they were designed when mobile technologies were not as prevalent. The newer applications such as Acumatica were born in the age of cloud and mobile, and therefore, they provide a better experience to the users than legacy systems.

Companies that are going through a culture transformation such as hiring newer workers or tech-savvy workers or a pandemic such as COVID-19 might require the workforce to be enabled with mobile-friendly technologies, and this is why this is another reason why companies look for a new ERP system.

11. Material changes in the business model

Companies that are going through a business model transformation such as a manufacturing company pursuing direct-to-consumer or e-commerce capabilities, or a distribution trying to deepen in their value chain and may manufacture the goods themselves.

If this happens and if they might have an industry-specific ERP, they may need to upgrade it considering the new business model.

It may not be wise to buy a diverse ERP or an ERP considering the new business model if such a change may not be likely in the foreseeable future as it may be more expensive.

However, once these changes are in place, you may want to assess your revised processes and find an ERP that is suitable for the new business model. This is another reason why companies look for a new ERP if they have experienced a material change in their business model.

12. PE buyout

The reason why private equity may be interested in a manufacturing or a distribution company is that they feel that by optimizing the company’s process and by putting better management and control, they can improve the top or the bottom line, in the hope of increasing the value of the company in a specific period. The period for which they buy these companies could be anywhere from 5-7 years as they expect to exit after that.

To fix the process issues or to integrate or standardize with other companies in their portfolio, the companies might be interested in replacing their ERP systems and this is why this is also the reason why companies replace an ERP system.

13. M&A activity – acquired a new company or spun off one

Mergers and acquisitions are very common in the manufacturing and distribution industries. Manufacturing companies could acquire other companies to penetrate newer markets, capitalize on a technology or process, or for the economy of scale.

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These M&A activities drive the need for integration and the integration might drive the need for a modern ERP that is slightly more integration-friendly. The other reasons could be similar to PE buyout where companies might standardize the ERP systems so that integration doesn’t become cost-prohibitive and it’s more seamless than a heterogeneous architecture would provide.

Conclusion

Now that you know a bit about the different triggers of why companies look for a new ERP. You might want to watch for these opportunities in your company and be faster than your competitors to gain a sustainable competitive advantage.

To the very least, review at least every year and decide if your systems might be ready for an upgrade.